E. Da Silva et al. / Catalysis Communications 29 (2012) 58–62
61
K2CO3, 18-crown-6 ether was added to the reaction (entry 5) but no
increasing performance was observed.
than this achieved for PC but suggested that the formation of alkylene
carbonate is easier when the molecule presents both primary and
secondary alcohols. For higher polyol such as glycerol having three
hydroxyl groups, we never observed the formation of glycerin carbon-
ate under these conditions. Recently, Tomishige et al. used benzonitrile
to substitute acetonitrile for direct carbonatation of monoalcohols
(methanol, ethanol, propanol, isopropyl and benzyl alcohols) to
dialkyl carbonate in the presence of CeO2 as catalyst [32,33]. In our
work, we were also interested on direct transformation of phenol
to diphenylcarbonate (DPC) as phosgene substitute. DPC has never
been seen under our experimental conditions. Pentafluorophenol was
also used to increase solubility in CO2 but no conversion was observed.
Using di- or trivalent carbonates such as magnesium, calcium, alu-
minum or lanthanum (entries 10–13) leads to a very low conversion
and only traces of PC were detected by GC analysis. Several metal ox-
ides such as La2O3, Al2O3 (96%) and Al2O3/BaO mixture (78:22) were
evaluated for PC synthesis in the same conditions. However, all data
gave low activity with PG conversion below 3%. In some cases, PC
and PGB have been detected. Other catalysts such as CeO2 (99.5%)
and CeO2/ZrO2 mixture (58:42) did not increase the conversion.
These results are coherent with those observed in the presence of
Ce-catalysts in acetonitrile [30]. For all cases, we noted that the reac-
tion occurred to be very slow in heterogeneous mixture.
3.4. Other parameters
3.2. Nitrile solvents screening
The best result was obtained with a 1:1 ratio of Benzonitrile/PG.
Decreasing 5 times the concentration of PG with respect to benzonitrile
and CO2, the values of PG conversion and PC yield remained
unchanged. That implied that increasing CO2 molar fraction into
alcohol/benzonitrile mixture did not affect the activity of the reaction
inducing limitation process. Moreover, the maximum PG conversion
was obtained when the pressure value was 10 MPa under supercritical
conditions. Increasing the CO2 pressure up to 15 MPa at 448 K, the PG
value dropped until 24% showing a heterogeneous solution after cooling
down at room temperature. Decreasing pressure until 6 MPa, PG con-
version was similar to that obtained with a much higher pressure.
Indeed under non-supercritical conditions (gaseous/liquid phase), the
reactivity is lower than supercritical conditions where all substances
are soluble giving a homogeneous solution. The supercritical medium
considerably accelerated the rate of PC formation.
Other nitrile solvents have been studied in order to evaluate the effi-
ciency of the dehydrating agent. Data are summarized in Table 2.
Mononitrile solvents such as acetonitrile, cyanamide and isobutyronitrile
were used. Acetonitrile is a common solvent and widely tested for PC
synthesis from PG and CO2 with PC. In terms of efficiency, benzonitrile
presented better conversion and PC yield than acetonitrile (Table 2, en-
tries 1–2). Cyanamide and isobutyronitrile did not perform the reaction
at all. Benzonitrile presents a better choice compared to acetonitrile in
terms of solubility. Indeed, high-pressure vapor–liquid equilibria for
CO2+benzonitrile at high temperature and pressure have been studied
by Whalter and Maurer showing good compatibility and miscibility be-
tween them [31]. Using benzamide as co-solvent, only 8% of PG con-
version occurred with a yield of 2% and 4% for PC and PGB,
respectively. Benzamide is less dehydrating than benzonitrile.
Dicyanated solvents were also tested such as adiponitrile,
glutaronitrile and succinonitrile in order to raise the dehydrating ef-
fect by introducing two cyano groups. Two of them bearing short
alkyl chains (entries 4–5) generated polymers which are difficult to
characterize by GC. In the case of adiponitrile (entry 3), PG conver-
sion was similar to that with benzonitrile but showed a better selec-
tivity for PC with 27% of yield. The high selectivity can be explained
by the fact that water molecules were trapped faster than with
monocyanated solvents. Byproducts correspond to adiponitrile hy-
dration and ester derivatives with a global yield of 17%.
3.5. Mechanism proposal
Up to now, the real challenge was to convert totally PG to PC. Un-
fortunately, complete conversion of PG into desired final compound
could be limited either by the stability of desired product or the for-
mation of byproducts. Indeed, we synthesized a mixture of PGB in a
70/30 ratio (PG-2-B and PG-1-B respectively) and the carbonatation
of this mixture was performed in the presence of K2CO3 and CO2 at
10 MPa and 448 K. We observed the formation of PG with a PGB con-
version of 2% as shown in Scheme 4. In this case, the formation of PC
was not detected and PGB appeared not to be an intermediate. In par-
allel, benzoic acid was detected by GC technique as hydration ester
product. Applying optimal conditions, pure propylene carbonate
was converted to PG with 1% inducing a high stability of alkylene car-
bonate in supercritical conditions. Indeed, the formation of PGB ap-
pears to be the main limitation of the reaction.
It is worth to mention that propylene carbonate and ester deriva-
tives have a good stability in supercritical carbon dioxide. If the starting
compounds were not dried, we observed an increasing value of conver-
sion up to 10 and 20%. In this paper, the value of 44% of PG conversion is
the highest we have observed. Of course, it would be interesting to focus
on the selectivity of the reaction in favor of alkylene carbonate. Thermo-
dynamic studies are on going to provide insights on the mechanism of
hydration and esterification processes but this is another work which
will be done in due course.
3.3. Alcohol screening
The efficiency of the reaction has been extrapolated to other glycols
like propylene-1,3-glycol (PG1,3), ethylene glycol (EG) and octane-1,2-
diol (OG) for formation of alkylene carbonate. For PG1,3 and EG, only
traces of corresponding carbonate have been observed with a glycol
conversion below 3% inducing the difficult implement for cyclic
carbonatation having hydroxyl groups in terminal position. For OG
compound with long alkyl chain, less polar and less hydroscopic than
PG, the synthesis of octylene carbonate has been performed under
standard conditions giving OC yield of 10%. The OC yield was lower
Table 2
Effect of nitrile solvents on PC synthesis.
Ent.
Solvent
PGconv
(%)
YPC
(%)
Ybyproduct
(%)
TON
4. Conclusion
1
2
3
4
5
6
7
Benzonitrile
Acetonitrile
Adiponitrile
Glutaronitrile
Succinonitrile
Cyanamide
44
34
44
20
12
27
24
22
17
4
2.4
5.4
The reaction of PG+CO2 +Benzonitrile showed relatively good
conversion in supercritical media but suffered of limitations due to
the presence of intermediate ester derivatives and side reactions col-
lapsing the yield of PC. Benzonitrile plays the role of dehydrating
agent and co-solvent and seems to be the best solvent for this trans-
formation. Basic alkali carbonates like potassium and cesium give the
best result for PC synthesis. Under optimal reaction conditions, the
Polymerization
Dark polymer: degradation
1
5
–
trace
2
–
Isobutyronitrile
1
0.2
Reaction conditions: PG (100 mmol), Benzonitrile (Bn, 100 mmol), 5% mol K2CO3, CO2
10 MPa, temperature 448 K, time 18 h.