1
298
P.H. Taylor et al. / Chemosphere 40 (2000) 1297±1303
The objectives of this study were investigations of the
role of CuCl and CuO in molecular growth reactions of
2 8
PCDD/F. The procedures for the analysis of the C ±C
2
organics in the reactor euent have been described in
detail in a prior publication (Wehrmeier et al., 1998).
For PCDD/F analysis (Schramm et al., 1995), the
acetylene and dichloroacetylene using model borosilicate
surfaces. It is shown that these surfaces reduce the
temperature required for chlorination and/or conden-
sation from 700°C (gas-phase) to temperatures as low as
1
3
borosilicate foam was removed and then spiked with
C
internal standards prior to 24 h soxhlet extraction in
toluene. High resolution open column chromatography
was used to separate the compounds of interest from
interferences. A small quantity of the sample, between 1
and 3 ll, was injected into a high resolution GC-MS
(Finnigan MAT 95, resolution 10 000). The injector
was programmed as follows: 120°C, 12°C/s to 280°C
1
50°C. The formation of PCDD/F from both C
Cl is also indicated from HRGC/MS analyses of
surface extracts. Global reaction mechanisms for both
acetylene and dichloroacetylene involving CuCl and
cuprous chloride (CuCl) intermediates are presented.
2 2
H and
C
2
2
2
(
10 min hold), then heat at 12°C/s to 300°C (10 min
2
. Experimental
hold). The transfer line temperature was 260°C. The
following GC column was used: Rtx 2330 (60 m, 0.25 mm
ID, 0.1 l ®lm thickness). The GC temperature program
was as follows: 90°C (hold 15 min), 25°C/min ± 180°C,
then 2°C/min to 260°C (30 min hold). The column head
pressure was 24 psi. Analysis of PCDD/F was conducted
in the SIM mode. The MSD scanned for the parent ion
(M) and the parent ion plus 2 ꢁM 2 of the compounds
of interest. Assumptions for quanti®cation of PCDD/F
All experiments were conducted using an isothermal,
fused silica gas±solid ¯ow reactor equipped with an in-
line GC±MS analytical system for analysis of stable re-
action products. The experimental approach has been
described previously (Wehrmeier et al., 1998). A brief
summary is presented here.
A cylindrical borosilicate foam (1.5±2.0% Na
.5% K O, 9.5±10.0% B , 9.0±9.5% Al , 77±80%
SiO
2
O, 1.0±
1
2
1
2
2
O
3
2
O
3
include that: (i) response factors and recoveries of
C
1
3
2
, with a length of 5 cm, a diameter of 7 mm, and a
and C-labeled congeners are equal; (ii) response factors
and recoveries within a certain isomer group are equal;
(iii) response factors and recoveries of mixed PCDD/Fs
are equal to those of their fully chlorinated analogs.
pore size of 200 lm was used as the catalyst support.
Studies were performed with two dierent copper cata-
2 2
lysts, CuCl and CuO. CuCl was applied to the support
by impregnation with a 20% aqueous solution of CuCl
followed by drying at 120°C for 1 h (Bond et al., 1991).
The CuO-coated foam was prepared by calcining an
2
3. Results
3 2
impregnated Cu(NO ) foam at 480°C for 16 h in air.
Cupric chloride was thermally treated at 250°C for four
days in a ¯ow of oxygen-free helium to remove sub-
stantial amounts of chlorinated compounds, especially
hexachlorobenzene. Technical grade acetylene was ob-
tained from a local compressed gas supplier (Air Prod-
ucts). Acetylene was withdrawn from the cylinder under
sub-ambient temperatures to minimize the amount of
acetone impurity (ꢀ1%). Dichloroacetylene was syn-
thesized using methods reported in the literature (Pieli-
chowski and Popielarz, 1984).
2
Reactions of acetylene on CuCl -impregnated
borosilicate foams produced a variety for chlorinated
organic compounds. This system was able to chlorinate
acetylene to form chlorinated C
carbon numbered condensed products up to C
2
compounds. Even
were
8
observed in the gas-phase (Fig. 1). The most striking
feature in the distribution of reaction products was the
high degree of chlorination. A majority of products were
perchlorinated. A surprising observation was the lack of
unchlorinated acetylene polymerization products, e.g.,
vinylacetylene, benzene, ethynylbenzene and naphtha-
lene. Furthermore, cracking products and compounds
with an odd number of carbon atoms were not detected.
CuO was also tested for its catalytic activity towards
acetylene condensation and chlorination in the acety-
lene±CuO/BS and acetylene/HCl±CuO/BS system, re-
spectively. Gas-phase reaction products formed in the
acetylene/HCl±CuO/BS system were observed in similar
In separate experiments, acetylene or dichloroacety-
lene (1100 Æ 200 ppm in 4% O
2
in helium, 167 micro-
moles total) was ¯owed over borosilicate (BS)
impregnated with 300 Æ 75 lmol of CuO or
3
2 2 2
50 Æ 80 lmol of CuCl . In the C H CuO experiments,
the reaction gas also contained 1100 Æ 200 ppm HCl to
provide a chlorine source. Fuel-lean conditions were
maintained to prevent soot formation which was re-
ported to be problematic in previous studies (Froese and
Hutzinger, 1996a,b). Experiments were conducted over a
temperature range of 150±500°C, with a gas-phase resi-
dence time over the support of 1±10 s and a total reac-
tion time of 60 min. Gas-phase products were analyzed
using both in-line and o-line GC-MS; the catalyst foam
was subjected to o-line HRGC-MS analysis for trace
amounts as in the acetylene±CuCl
parable temperatures at and above 300°C. In contrast to
the acetylene±CuCl /BS system, no reaction products
2
/BS system at com-
2
were detected at temperatures below 300°C. The two
systems investigated without adding copper species,
acetylene±BS and acetylene/HCl±BS, did not result in
any reaction products at temperatures up to 500°C.