Full Papers
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,3,5 Me3C6H3
-
NiCl þ LiAlH4 ! NiAl þ AlCl þ LiCl þ H
ð1Þ
To probe the formation and phase transition of Ni–Al IMCs
during the annealing process, the effect of temperature was
further investigated. As shown in Figure S2, only metallic Ni
and Al are formed upon annealing at 5508C. However, as the
temperature is increased to 6508C, characteristic diffraction
peaks at 2q=44.3, 30.9, 64.5, and 81.68 attributable to NiAl
with a cubic structure are observed. If the temperature is
raised to 7508C, the peaks for NiAl become sharper and peaks
for Al O start to appear; consequently, 6508C is a key temper-
ature for crystal transformation. The improved temperature
promotes aggregation of the Ni–Al IMC nanoparticles with en-
hanced crystallinity. All the synthetic results are summarized in
the simplified scheme of the reaction pathways (some inter-
mediates and byproducts are omitted) in Figure 1b.
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ꢀ
64 C
x
3
2
1
In this work, the molar ratio of NiCl and LiAlH was con-
2
4
trolled at 4:3, 4:5, 4:7, and 4:9. The microstructures of the as-
prepared samples were determined by X-ray diffraction (XRD;
see Figure S1, Supporting Information). NiCl , metal Al, and
2
produced LiCl·H O were detected, but metallic Ni and Ni–Al
2
IMCs were missing. It is presumed that the intermetallic phases
did not directly form during the solvent step and that further
annealing was required to transform the as-precipitated pow-
ders yielded in the solvent step to drive the reactions to com-
pletion.
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3
The XRD patterns of the samples annealed at 6508C under
an atmosphere of Ar are shown in Figure 1a. Typical diffraction
peaks at 2q=44.5, 51.8, and 76.48 can be detected in the
NiAl3/4 sample, and these peaks correspond to cubic-phase
The composition and physicochemical properties of the as-
prepared Ni–Al IMC catalysts are listed in Table 1. The actual
Table 1. Composition and physicochemical properties of the Ni–Al IMC
catalysts.
Sample
Crystalline phases
Actual Ni/Al molar ratio
Surface area
2
ꢁ1
[
m g ]
NiAl3/4
NiAl5/4
NiAl7/4
NiAl9/4
Ni, NiCl
NiAl, Ni
NiAl
2
4:1.6
4:3.1
4:5.7
4:8
25
15
15
14
3
Al
Al
NiAl, Ni
2
3
compositions are similar to the nominal compositions. Howev-
er, the actual Ni/Al ratios are bigger than the nominal value,
which indicates that a small quantity of Al as the byproduct
(
AlCl ) is removed during the chemical route. In combination
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Figure 1. a) XRD patterns of Ni–Al IMCs with different molar ratios annealed
at 6508C. b) Simplified schematic representation of the reaction pathways.
with analysis of the XRD patterns of the as-prepared Ni–Al
IMCs, Al mostly reacts with Ni to form Ni–Al IMCs, but a small
amount of Al exists as amorphous Al O . The BET surface areas
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3
nickel (JCPDS No. 04-0850). At the same time, trace amounts
of NiAl3/4, NiAl5/4, NiAl , and NiAl
are 25, 15, 15, and
9/4
7/4
2
ꢁ1
of NiCl were residual, which indicates that superfluous LiAlH4
14 m g , respectively (Table 1). Because an increase in the
2
is needed to promote the formation of Ni–Al IMCs. By increas-
amount of reducing agent (i.e., LiAlH ) used produces a violent
4
ing the content of the Al source (LiAlH ), the diffraction peaks
reaction during the formation of the Ni–Al IMCs in the route,
the Ni–Al IMC particles aggregate, which leads to collapse of
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at 2q=43.9, 50.7, and 75.38 attributable to the (112), (004),
[17]
and (220) reflections of tetragonal-phase Ni Al (JCPDS No. 50-
the pore structure and a decrease in the surface areas. In ad-
3
1265), respectively, are observed in the XRD pattern of the
dition, the N adsorption/desorption processes on the Ni–Al
2
NiAl5/4 sample. In addition, the sample shows typical diffraction
peaks at 2q=44.3, 30.9, 64.5, and 81.68, which indicates the
formation of NiAl (cubic, JCPDS No. 44-1188). Upon decreasing
the Ni/Al molar ratio to 4:7, the diffraction peaks of NiAl
IMCs show incomplete type II isotherms with type H3 hystere-
sis loops, and this can be attributed to well-developed uniform
mesoporous structures resulting from the stacking of sheet
particles (as shown in Figure S3).
become sharper, whereas the peaks of Ni Al disappear. A fur-
The SEM image and mappings of the NiAl7/4 sample and the
corresponding energy-dispersive X-ray spectroscopy (EDX)
spectrum are presented in Figure 2. Clearly, the NiAl7/4 particles
have aggregated into an irregularly shaped sub-micrometer-
sized microstructure with sintered, rounded 50–100 nm parti-
cles; this indicates that the temperature near or above the
melting point of the Ni–Al IMCs (>12008C) may be reached in
the exothermic reaction stage. Figure 2 depicts the EDX spec-
trum of the nanoparticles and gives quantitative information
on their chemical composition, which confirms the existence
of Ni and Al elements with a Ni/Al ratio of 1:1.36 in the
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ther decrease in the Ni/Al molar ratio to 4:9 results in three
new diffraction peaks at 2q=18.1, 25.3, and 31.28, which can
be assigned to hexagonal-phase Ni Al (JCPDS No. 14-0648). In
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3
addition, the LiCl byproduct sublimes after thermal treating.
Mixtures of the desired intermetallic phases are obtained,
whereas NiCl and metal Al are eliminated; this indicates that
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a reaction occurs between nanocrystalline Al and Ni. The for-
mation of Ni–Al IMCs involves the following sequence as
a function of the content of the Al source (LiAlH ): Ni(cubic)!
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Ni Al(tetragonal)!NiAl(cubic)!Ni Al (hexagonal).
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