J. Am. Ceram. Soc., 94 [2] 536–542 (2011)
DOI: 10.1111/j.1551-2916.2010.04104.x
r 2010 The American Ceramic Society
ournal
J
Nitrogen Gas Pressure Synthesis and Photoluminescent Properties of
Orange-Red SrAlSi4N7:Eu21 Phosphors for White Light-Emitting Diodes
Jian Ruan,w Rong-Jun Xie,* Naoto Hirosaki,* and Takashi Takeda
Nano Ceramics Center, National Institute for Materials Science, 1-1Namiki, Tsukuba, Ibaraki 305-0044, Japan
Nitride phosphor SrAlSi4N7:Eu21 was synthesized by gas pres-
sure sintering of powder mixtures of Sr3N2, AlN, a-Si3N4, and
EuN at 17501C under 0.48 MPa N2. The photoluminescent
properties of SrAlSi4N7:Eu21 were measured and analyzed.
Two-peak emission from Eu21 located at two different Sr sites
in the SrAlSi4N7 host structure was observed. When the phorp-
hors were excited at 410 nm, the highest emission intensity was
found to be B126% of that in YAG:Ce31 excited at 460 nm.
The highest relative emission intensity at 1501C was B84.6% of
that at 301C. The highest external quantum efficiency acheived
was 58.5%. SrAlSi4N7:Eu21-based phosphors are potential for
white light-emitting diodes.
the detailed luminescent behaviors is also necessary for the
estimation of its potential application in warm white LEDs.
In this work, well crystalline SrAlSi4N7:Eu21 nitride phos-
phors were synthesized by gas pressure sintering. The lumines-
cent properties of SrAlSi4N7:Eu21 were investigated. Their
thermal quenching properties and internal and external QE
were also estimated; the results show SrAlSi4N7:Eu21 nitride
phosphors are potential for white LED.
II. Experimental Procedure
(1) Preparation of SrAlSi4N7:Eu21
SrAlSi4N7:Eu21-based phosphors were prepared by a solid-state
reaction of high-purity reagents Sr3N2 (Kojundo Chem. Lab.
Co. Ltd., Tokyo, Japan), AlN (Tokuyama Chem. Co. Ltd.,
Tokyo, Japan), a-Si3N4 (SN-E10, Ube Industries, Tokyo,
Japan), and EuN. Starting materials (B2 g) with chemical
composition of Sr1ꢀxEuxAlSi4N7 (referred to as SASN—x,
where x 5 0.01, 0.02, 0.03, 0.05, 0.075, and 0.10, respectively)
were mixed properly in an agate mortar and then filled into a
BN crucible under a continuously purified N2 atmosphere in a
glove box. Then, the mixtures were fired at 17501C for 2 h under
0.48 MPa N2 atmosphere in a gas pressure sintering furnace
(FVPHR-R-10, FRET-40, Fujidempa Kogyo Co. Ltd., Osaka,
Japan) with a graphite heater. Subsequently, the samples were
mixed properly with additive AlN with contents equal to
the first time and refired for 6 h under the same conditions,
respectively. EuN was synthesized by the reaction of metallic Eu
with N2 at 8501C for 6 h in a tube furnace.
I. Introduction
NERGY-EFFICIENT solid-state lighting technology has been
highly promoted by the development of white light-
E
emitting diodes (white LEDs) with characteristics of high
efficiency, simple structure, and long life in the past decade.1
The most common commercial white LED is combined of a
blue-emitting InGaN chip and a yellow Ce31-doped yttrium
aluminum garnet (YAG:Ce31) phosphor.2 YAG:Ce31-based
white LED exhibits a high luminous efficiency, but its
color-rendering index is limited to relatively low level by the
color deficiency in the red- and blue-green of the phosphor.3 An
alterative way to overcome this weakness is incorporation with
additional phosphors, and extensive investigations have been
devoted to these materials. Among them, rare-earth-doped
(oxy)nitride phosphors have attracted increasing attention in
recent years.3–15 They exhibit broad excitation bands covering
the emission of the commercial InGaN near-UV and blue LED
chips because of the strong nephelauxetic effect and large
crystal-field splitting caused by the coordination of nitrogen
atoms. Furthermore, higher thermal and chemical stabilities of
nitride phosphors are expected because of their stiff frameworks
in the host lattices based on [SiN4] or [AlN4] tetrahedra.10
Recently, novel nitrioalumniosilicate SrAlSi4N7 was re-
ported.15 As shown in Fig. 1, SrAlSi4N7 has an orthorhombic
structure (Pna21 symmetry) with unit cell parameter of a 5 11.7
(2) Structure Characterization
The X-ray diffraction (XRD) pattern of the as-synthesized pow-
der was analyzed using Rigaku RINT2000 system (Rigaku Co.,
˚
Tokyo, Japan) using CuKa1 (l 5 1.5408 A), operating at 40 kV
and 40 mA. Data were collected over 2y range of 10–601, with a
step width of 0.021 and count time of 12 s/step. The powder mor-
phology was investigated by field-emission scanning electron
microscopy (FESEM, JEOL-840A, JEOL Co., Tokyo, Japan).
˚
˚
˚
A, b 5 21.31 A, and c 5 4.95 A and infinite chains of edge-shar-
ing [AlN4] tetrahedra in crystal structure. It is obvious that there
are two different Sr lattice sites in SrAlSi4N7. Emission around
635 nm was observed in the SrAlSi4N7:Eu21 and high quantum
efficiency (QE) was also expected. However, the reported syn-
thesis of SrAlSi4N7:Eu21 based on radio-frequency furnace is
usually baffled by the byproducts of microcrystalline Sr2Si5N8.
For practical applications, both high purity and crystallinity are
required for the synthesized product. Therefore, applicable syn-
thesis methods for the novel SrAlSi4N7:Eu21 phosphor are still
urgently required for mass production. Besides this, the study of
(3) Luminescence Properties Measurement
The photoluminescence (PL) and photoluminescence excitation
(PLE) spectra were measured at room temperature using a
fluorescent spectrophotometer (F-4500, Hitachi Ltd., Tokyo,
Japan) with a 200 W Xe lamp as the excitation source. The QE
of the samples were measured using a multi-channel spectro-
photometer (MCPD-7000, Otsuka Electronics, Tokyo, Japan)
with a 200 W Xe lamp as the excitation source. A white BaSO4
powder was used as a standard reference for correction in the
measurements of QE. The temperature-dependent photolumines-
cence (TDPL) spectra (30–2001C) were also conducted by the
MPCD-7000 machine under excitation at 410 nm. The measure-
ments of room-temperature time-resolved photoluminescence
(TRPL) were carried out in a time-controlled single photon count-
ing (TCSPC) system (FluoroHub, Horiba Jobin Yvon, Edison,
NJ) with a TBX picoseconds photon detection module. The
J. Ballato—contributing editor
Manuscript No. 28090. Received May 26, 2010; approved July 30, 2010.
*Member, The American Ceramic Society.
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