Journal of the American Chemical Society
Article
water contact angles and CO2 bubble adhesion behaviors of
CONCLUSION
■
electrodes were performed after 10 h of CO electrolysis. Electrodes
2
In conclusion, the work reported here showcases that
hierarchically structuring Cu needles on a GDL can lead to
stable hydrophobicity of a CO RR electrode without any
hydrophobic coating. Besides preventing the GDL from being
flooded, the obtained electrode can trap a gaseous layer near its
−2
after CO electrolysis at a total current density of 300 mA cm for 10
2
min were also studied by SEM, XRD, and XPS.
2
Preparation of Cathode Electrodes. The as-deposited Cu
dendrite gas-diffusion electrode (GDE) was directly used for
electrochemical measurements. The Cu particle GDE was prepared
by hand-painting the catalyst ink. In detail, 45 mg of catalyst powder
was mixed with 2 mL of isopropanol containing 50 μL of Nafion
ionomer solution (5 wt %), resulting in a homogeneous catalyst ink by
ultrasonic dispersion. The resulting ink was uniformly spread on the
surface, giving rise to a high local CO concentration that
2
improves the CO RR selectivity to C products. Conse-
2
2+
quently, the electrode was very stable at a commercially
−
2
relevant current density (here 300 mA cm ) owing to the
robust electrode−electrolyte interface guaranteed by the
hydrophobicity. This bioinspired design thus suggests an
electrode structuring route of creating a stable gas−liquid−
solid triple-phase boundary that permits electrosynthesis of
multicarbon fuels at industry-scale current densities.
2
GDL of 4 × 4 cm area by using an airbrush, yielding the Cu particle
−2
electrode with a catalyst loading of ∼2.8 mg cm , which was the
same as that of the Cu dendrite electrode.
Electrochemical Measurements. All electrochemical measure-
ments were performed in a flow cell with a VSP-300 potentiostat
(
Bio-Logic, France). For measurements in a flow cell, gaseous CO2
was passed through the gas chamber at the back side of the Cu GDE
(
2
1 × 1 cm ). The electrolyte (1 M KOH) was circulated through both
EXPERIMENTAL SECTION
■
the anode (nickel foam) and cathode chambers separated by the
anion exchange membrane (AEM, Fumasep FAB-3-PK-130). The
Material Synthesis. All chemicals were used as received without
further purification. The GDL (SGL 29BC) used in this work was
purchased from Fuel Cell Store. The Cu dendrite catalyst was directly
electrodeposited on the GDL. To improve the repeatability of the
electrodeposition, the gas diffuse carbon paper was first treated by air
plasma prior to catalyst deposition. The plating bath was a 0.1 M
CuSO ·5H O solution in deionized water (DIW) with pH = 2
CO (99.999%) and KOH electrolyte flow was kept constant at 24
2
−
1
and 20 mL min controlled by a mass flow controller (C100L,
Sierra) and a peristaltic pump (BT100-2J, Longer Pump),
respectively. The applied potentials were measured against a Ag/
AgCl reference electrode in saturated KCl and converted to the RHE
reference scale with iR correction by
4
2
adjusted by 2 M H SO . The Cu dendrite thin film was deposited
2
4
E(vs RHE) = E(vs Ag/AgCl) + 0.205 + (0.0591 × pH) − iRs
under a constant potential of −0.7 V (vs Ag/AgCl) for 700 s in a
three-electrode configuration where the Ag/AgCl electrode (saturated
KCl) and Pt mesh were used as the reference electrode and counter
electrode, respectively. The as-deposited film was rinsed with DIW
and ethanol and then dried in a vacuum oven at 60 °C for 4 h.
The Cu particle catalyst was prepared by a hydrothermal method.
In detail, 2 mmol of cupric(II) acetylacetonate (Cu(C H O ) ), 4 mL
(
2)
where the solution resistance R was determined by electrochemical
s
impedance spectroscopy at frequencies ranging from 0.1 Hz to 100
kHz.
CO RR Product Analysis. To accurately quantify the gas products
2
during CO electrolysis, the gas outlet flow rate from the reactor was
5
7
2 2
2
of propylamine (C H NH ), and 2 mL of 80% hydrazine hydrate
Instruments) at each current density (Figure S15). The cathodic
compartment was vented directly into the sampling loop of a gas
chromatograph (GC-2014, Shimadzu). The GC analysis was set up to
split the gas sample into two aliquots. One aliquot passed a thermal
3
7
2
(
(
N H ·H O) were mixed in 30 mL of N,N-dimethylformamide
2 4 2
DMF). The above solution was put into a 50 mL Teflon-lined
stainless steel autoclave and maintained at 200 °C for 8 h. Then the
autoclave was cooled to room temperature naturally. The as-
synthesized Cu particle catalyst was rinsed with DIW and ethanol
and then dried in a vacuum oven at 60 °C for 4 h. The Fourier-
transform infrared (FTIR) spectroscopy and baseline test were
conductivity detector to quantify H concentration, and the other was
2
routed through a flame ionization detector with a methanizer to
quantitatively analyze the content of CO and alkane species. The
faradaic efficiency for gas products was calculated by the following
formula:
2
Material Characterizations. Optical microscope images were
obtained with a polarizing microscope (Leica DM2700P, Germany)
equipped with a Leica MC190 HD camera. The morphology of the
samples was determined by SEM (Zersss Supra 40) and TEM (JEOL
nxFV
jtotal
FE(%) = 100 ×
(3)
where n and x are the number of electrons transferred and the mole
fraction of a certain product, respectively, F is faradaic constant, V is
the total molar flow rate of gas, and j is the measured total current.
2
010F(s)). HRTEM images were taken on a JEMARM 200F atomic
resolution analytical microscope with an acceleration voltage of 200
kV. ICP-AES data were obtained by an Optima 7300 DV instrument.
XRD was performed on a Japan Rigaku DMax-γA X-ray
diffractometer with Cu Kα radiation (λ = 1.541 78 Å). XAS was
carried out at the BL11U beamline of National Synchrotron Radiation
total
1
H NMR spectra measured with water suppression using a
presaturation method were collected on a Bruker 400 MHz
spectrometer to test liquid products. Typically, 500 μL of electrolyte
after CO RR electrolysis was mixed with 100 μL of D O containing
2
2
Laboratory in Hefei, China. Water contact angles and CO bubble
2
5
0 ppm (m/m) dimethyl sulfoxide as the internal standard. The same
adhesion behaviors were analyzed via an OCA20 machine (Data-
Physics, Germany) at room temperature. A water droplet with a ∼3
mm diameter was generated on a hydrophobic needle with a syringe
driven by an infusion and withdrawal pump at 0.05 mL/min. Then
water droplets were released to impact the surface of the electrodes.
Simultaneously, the side-view images of the droplet were captured.
For the measurements of CO2 bubble adhesion, the sample was
clamped flat in a transparent quartz container and immersed in
KHCO solution, and an individual CO bubble (about 2.0 μL) was
spectral acquisition parameters were used for all measurements to
ensure complete relaxation and quantification. The presented data
were the accumulated result of 32 scans.
The half-cell (cathodic) power conversion efficiency (PCE) of
C2+ products was calculated using
38
(1.23 − EC2+(product)) × FE(C2+product)
PCE (%) =
∑
1
.23 − E
(4)
3
2
injected from the syringe needle under solution to the electrode
surface. In-situ Raman spectra were taken on a Raman microscope
where E is the applied potential vs RHE and EC2+(product) and
FE(C2+product) are thermodynamic potential vs RHE and measured
faradaic efficiency in percentage of a certain C2+ product, respectively.
Finite-Element-Method Simulations. In our work, the electrical
double layer was modeled using the Gouy−Chapman−Stern model,
(
Renishaw) with a 785 nm excitation laser. The CO RR postreaction
electrode was washed by deionized water and stored in a vacuum oven
before measurements. Note that postreaction characterizations of
2
H
J. Am. Chem. Soc. XXXX, XXX, XXX−XXX