G.J. Kim et al.
AppliedCatalysisA,General572(2019)115–123
clearly determine the RDS of methanol conversion and the adsorption
characteristics. In addition, various density functional theory studies on
methanol decomposition mechanisms have recently been reported
were recorded on a JEM-2100 F microscope (JEOL Co.) operating at
200 kV. Samples for the FE-TEM measurements were prepared by sus-
pending ultrasonically treated catalyst powder in ethanol and placing a
drop of the suspension on the Cu grid.
Jiang
et
al.
reported
that
the
CH3OH−CH2OH−CHOH−CHO−CO pathway was the most likely
dehydrogenation pathway, where the high energy barrier of CH3OH
dissociation was the RDS of the total dehydrogenation reaction. How-
ever, desorption from the catalyst surface is an important factor in the
catalytic reaction and may affect the overall reaction rate.
X-ray diffraction (XRD) analysis was performed using an X'Pert PRO
MRD diffractometer (PANalytical Co.) with a Cu Ka (λ = 1.5056 Å)
radiation source and the X-ray generator operating at 30 kW. XRD
patterns were measured at a scanning speed of 6°/min in the 2θ range of
10–90°.
The catalysts were confirmed in terms of their dispersion by CO
chemisorption at 25 °C. The catalyst sample, which was activated in a
10% H2/N2 gas flow at 250 °C for 30 min, was cooled to 25 °C and sa-
turated with pulses of 10% CO/N2 gas.
The temperature-programmed reaction analyses were performed
using an Autochem 2920 analyzer (Micromeritics). The temperature-
programmed reduction (TPR) of H2 was analyzed using 10% H2/N2 and
0.3 g of catalyst at a total flow rate of 50 cc/min. All catalysts were
pretreated by injecting 5% O2/He 50 cc/min at 300 °C and then cooling
to 60 °C. After, The catalysts were then treated with 10% H2/N2 at 60 °C
for 0.5 h. The catalyst was placed in dilute H2, and the consumption of
Thus, the purpose of this study was to identify the factors affecting
the RDS of the catalytic reaction mechanism and to examine the effects
of Ru addition on the MSR reaction characteristics by investigating the
MSR reaction mechanism on a Pd/Al2O3 catalyst. To achieve this, we
evaluated the MSR reaction characteristics, used FT-IR analysis to un-
derstand the reaction mechanisms, and applied adsorption analysis to
propose factors affecting the RDS. The results of this study revealed key
factors for the MSR and methanol decomposition reactions.
2. Experimental
H
2 was monitored using a TCD in the Autochem 2920 while increasing
2.1. Catalyst preparation
the temperature to 800 °C at a rate of 10 °C/min.
The temperature-programmed desorption (TPD) of CO and CH3OH
was performed with 0.3 g of catalyst at total flow of 50 cc/min. All
catalysts were pretreated before the TPD analysis. The catalysts were
then treated with 1% CO/Ar or 1500 ppm CH3OH/N2 at 60 °C for 0.5 h.
The absorbed CO or CH3OH was purged with Ar for 1 h before starting
the TPD analysis. During the TPD analysis, the quantities of CO (m/
e = 28), CO2 (m/e = 44), CH4 (m/e = 16), and H2 (m/e = 2) were
continuously monitored using a quadrupole mass spectrometer (QMS
422) while the temperature was increased to 800 °C at a rate of 10 °C/
min.
The temperature-programmed surface reaction (TPSR) analysis was
performed with 0.3 g of catalyst using a fixed bed reactor and the QMS.
Before the TPSR analysis, all the catalysts were pretreated in Ar at
300 °C for 0.5 h and then cooled to 100 °C. During injection of CH3OH,
H2O, and N2 at a ratio of 1:2.5:4 (vol%), the temperature was increased
up to 500 °C at a rate of 10 °C/min. The generated gases were monitored
using the QMS.
The Pd/Al2O3, Ru/Al2O3 and Pd-Ru/Al2O3 catalysts used in this
study were prepared by the wet-impregnation method. First, using Pd
(OH)2 (Aldrich Co.) as a precursor, 1 wt% Pd (based on the weight of
Al2O3) was dissolved in distilled water. Second, Al2O3 was slowly added
to the Pd solution and then stirred for 1 h. The mixed solution was then
evaporated using a rotary vacuum evaporator. Thereafter, the solid was
dried in an oven at 103 °C for 24 h. Finally, the dried sample was cal-
cined at 400 °C for 4 h and then reduced in 30% H2/N2 at 600 °C for 1 h
to prepare the Pd/Al2O3 catalyst.
To prepare the Pd-Ru/Al2O3 catalyst, 0.9 wt% Pd and 0.1 wt% Ru
(based on the weight of Al2O3) were dissolved in distilled water. RuNO
(NO3)3 (Alfa Aesar Co.) was used as the Ru precursor and the sub-
sequent process was the same as that used for the Pd/Al2O3 catalyst.
2.2. Catalytic activity measurement
The MSR activity tests were conducted at a steam to methanol (S/C)
ratio of 2.5 and a space velocity of 10,000 h−1 in a fixed bed reactor.
The feed gas steam mixture consisted of CH3OH, H2O, and N2 with a
CH3OH:H2O:N2 ratio of 1:2.5:4 (vol%). In addition, we injected
13.5 vol. % CH3OH in total gas. The experimental apparatus consisted
of a catalytic reactor, a digital bubble flow meter, and mass flow con-
trollers. The MSR reactor apparatus comprised a quartz tube (inner
diameter: 8 mm; height: 650 mm) and a catalytic bed filled with quartz
wool. The reactor was supplied with a CH3OH/steam mixture (1:2.5,
vol%) and a carrier gas, and their flow rates were controlled using a
micro liquid pump (JASCO, MINICHEMI PUMP). The inlet gas supply
pipe was made of stainless steel (size: 1/4′) and covered with a heating
band at 180 °C for preheating N2 gas. The methanol/stem mixture
supply pipe was made of stainless steel (size: 1/16′) and covered with a
quartz tube wound with a nichrome wire at 300 °C for vapor produc-
tion. The product gases were analyzed using a gas chromatograph
(6890 N Agilent Co.) equipped with 6 Å molecular sieve and Porapak-Q
columns and thermal conductivity detectors (TCDs).
In situ diffuse reflectance infrared spectroscopy (DRIFTS) analysis
was performed using a Nicolet iS10 spectrometer (Thermo Fisher)
equipped with a Diffuse Reflectance (DR) 400 accessory for solid re-
flectance analysis. A CaF2 window was used as a plate for the DR
measurements and the spectra were collected using a mercury cadmium
telluride detector. The sample was preprocessed with Ar at a flow rate
of 50 cc/min at 300 °C for 1 h. To collect the spectra of the catalysts, a
single-beam spectrum of the preprocessed sample was measured as a
background, and all analyses were performed via auto scanning at a
resolution of 8 cm−1
.
3. Results and discussion
3.1. Catalytic activity
In this study, we investigated changes in catalyst characteristics
when Ru was added to a Pd/Al2O3 catalyst and examined the effects of
the characteristics on the MSR reaction. Accordingly, we investigated
the MSR reaction activities of Pd/Al2O3, Ru/Al2O3, and Pd-Ru/Al2O3
catalysts at a space velocity of 10,000 h−1 and an S/C of 2.5, and the
results are shown in Fig. 1 (a)–(d). As shown in Fig. 1 (a), the methanol
conversion rate of the catalysts decreased in the following order: Pd-
Ru/Al2O3 > Pd/Al2O3 > Ru/Al2O3. In particular, the methanol con-
version rate of Ru/Al2O3 at 400 °C was 65%, and this catalyst showed
very low reaction activity. Thus, the MSR reaction characteristics of Ru
itself were low. In contrast, as the Pd/Al2O3 catalyst showed an ex-
cellent methanol conversion rate of 90% or more at 325 °C or
2.3. Catalyst characterization
The specific surface areas and pore sizes of the catalysts were in-
vestigated using an ASAP 2010C analyzer (Micromeritics). The specific
surface area was calculated using the Brunauer–Emmett–Teller (BET)
equation, and the average pore size was calculated using the Barrett-
Joyner-Halenda (BJH) method. Each sample was analyzed in a vacuum
state at 300 °C for 2 h after the gas was removed.
Field-emission transmission electron microscopy (FE-TEM) images
116