26
E.C. Wanat et al. / Journal of Catalysis 235 (2005) 18–27
these reaction systems [11] shows that the Rh catalyst in the
oxidation zone contains primarily oxygen atoms, whereas
surface carbon dominates downstream in the catalyst. Car-
bon covered surfaces are probably inert toward any surface
reactions, so that in this zone the effect of the monolith sur-
face appears to be primarily to maintain high and uniform
temperatures by solid heat conduction.
Temperature is a critical parameter in controlling rates
of surface and homogeneous reactions, which in turn con-
trol selectivity. Measured temperatures are at the exit of
the catalyst, and these and other experiments have shown
that maximum temperatures are 100–200 ◦C higher than at
the exit. The highest temperatures occur near the entrance
of the monolith, where most surface reactions occur. Fol-
lowing the monolith, rapid cooling of the product gases
rapidly quenches all reactions and freezes the product mix-
ture formed within the monolith.
We observe more ethylene than propylene, which could oc-
cur through a surface reaction,
C3H7O(s) → C2H4 + CH3O(s)
or
C3H7O(s) → C3H6 + OH(s),
although scission of the C–O bond to make propylene should
be more difficult than scission of the C–C bond to make eth-
ylene.
We know of no surface science studies of 2-propanol,
but steric limitations should make it less reactive than
1-propanol (which would lead to more homogeneous chem-
istry), and there are no obvious surface reaction channels
that would yield olefins. The α-C–H bond in absorbed iso-
propoxy may be weaker than other bonds, which could lead
to acetone by a surface reaction,
4.1. Surface reactions of alcohols
C3H7O(s) → CH3COCH3 + H(s).
Alcohol adsorption and decomposition on many noble
metal surfaces [12,13], including Rh [12], has been exam-
ined extensively on well-defined single-crystal surfaces. For
example, the decomposition of ethanol and acetaldehyde
have been studied on Rh(111) [12]. It appears that ethanol
adsorbs, forming an ethoxy species. The next step is the
formation of a bridged oxametallacycle, which readily un-
dergoes C–C bond scission. The resulting species quickly
break down to adsorbed C, H, and O atoms, which recom-
bine to form syngas. However, acetaldehyde adsorbs on two
adjacent Rh sites, forming an η2-acetaldehyde species that
undergoes C–C bond scission to form carbon monoxide and
methyl, which can then form methane [12].
We suggest that surface reactions of all alcohols should lead
to mostly C1 products, and that species larger than C1 prod-
ucts are probably formed by homogeneous reactions.
4.2. Homogeneous reactions
The combustion chemistry of ethanol [9] and metha-
nol [14] has been studied extensively, and detailed reaction
mechanisms of ethanol oxidation involving 57 species and
more than 370 reactions are available [9]. No detailed mech-
anisms appear to be available for the combustion of C3 alco-
hols.
The experiments in Fig. 9 using a tube without a catalyst
show that nearly complete conversion of 1-propanol can be
obtained above 800 ◦C, even in the absence of O2, although
it should be noted that in a tube furnace the reactants are
heated for nearly the entire length of the furnace, so that the
residence time in this experiment is ∼200 ms, compared to
10 ms in the catalytic monolith, where the gases are cool
before they reach the catalyst and reaction is complete.
Fig. 9 shows that the major products from homogeneous
reactions are C2H4, C3H6, CH4, and CO, with less propylene
and more dissociative products at high temperatures. The H2
selectivity was 25%, and CO was ∼20% at the highest tem-
peratures.
We note that at our surface temperatures (800–1000 ◦C),
noble metals are predicted to be essentially clean even at
atmospheric pressure. All experiments agree that alcohols
adsorb initially through the lone pair of electrons on the O
atom, and that above 200 ◦C, rapid dissociation occurs to
form the alkoxy species
ROH → ROH(s) → RO(s) + H(s).
The adsorbed alkoxy is stable under UHV conditions to
∼300 ◦C [12], where it is observed to decompose completely
to adsorbed C, H, and O atoms and CO. This is in agreement
with the present results showing that CO and H2 dominate,
with CO2 and H2O as minor products at low C/O.
Selectivities were predicted using the detailed model for
ethanol and for ethanol–O2 mixtures as functions of time
and temperature. They show that low C/O, high tempera-
tures, and high residence times favor syngas formation. For
example, at 900 ◦C and 200 ms, the CO selectivity falls from
60% at C/O = 0.7 to <40% at C/O = 1.3. Ethylene forma-
tion accounts for the decrease in CO selectivity as ethylene
selectivity increases from ∼10% at low C/O to 35% at rich
C/O. This is in contrast to 600 ◦C, which showed very little
conversion (<1%) even at long residence times of 600 ms.
Although dehydration of alcohols can yield olefins, the
alkoxy species do not have obvious dehydration channels
available. Thus other pathways probably would be needed
to produce olefins on the surface.
From methanol, there are no reaction channels of methoxy
that yield higher species, except perhaps dimerization.
Ethoxy could dissociate with addition of adsorbed H to
ethane (<0.5% observed) or removal of H to form eth-
ylene (<2% observed). 1-propanol forms propoxy, which
could dissociate to form propane, propylene, or ethylene.