July 2006
Thermal Oxidation of Aluminum Nitride Powder
2171
5
S. Strite and H. Morkoc, ‘‘Gallium Nitride, Aluminum Nitride and Indium
Nitride: A Review,’’ J. Vac. Sci. Technol. B, 10 [4] 1237–66 (1992).
only XRD peaks detected at 10001C can be attributed to AlN.
The distribution and intensities correspond to a completely ran-
dom AlN powder. The XRD patterns under 10501C indicate a
randomly oriented rhombohedral alumina layer, with all the
main peaks expected for this oxide clearly observed. In addition,
the intensities of all the peaks were consistent with those report-
ed in the JCPDS diffraction data, suggesting the formation of a
completely random aluminum oxide. Alumina peaks only ap-
peared at or above 10501C probably because, at lower temper-
atures, only amorphous alumina or intermediate species formed,
which were not sufficiently crystalline or too thin to be identified
by XRD. Thicker crystalline Al O formed at higher tempera-
6
S. Krukowski, M. Leszczynski, and M. Porowski, ‘‘Thermal Properties of the
Group III Nitrides,’’ EMIS Datarev. Series, 23, 21–8 (1999).
7
L. M. Sheppard, ‘‘Aluminum Nitride: A Versatile but Challenging Material,’’
Ceram. Bull., 69 [11] 1801–12 (1990).
8
J. H. Harris, R. A. Youngman, and R. G. Teller, ‘‘On the Nature of the Ox-
ygen-Related Defect in Aluminum Nitride,’’ J. Mater. Res., 5 [8] 1763–7 (1990).
9
G. A. Slack, L. J. Schowalter, D. Morelli, and J. A. Freitas Jr., ‘‘Some Effects
of Oxygen Impurities on AlN and GaN,’’ J. Cryst. Growth, 246 [3–4] 287–98
(
2002).
10
G. A. Slack and T. F. McNelly, ‘‘Growth of High-Purity AlN Crystals,’’
J. Crystal Growth, 34 [2] 263–79 (1976).
11
R. Yue, Y. Wang, Y. Wang, and C. Chen, ‘‘SIMS Study on the Initial Ox-
idation Process of AlN Ceramic Substrate in the Air,’’ Appl. Surf. Sci., 148 [1–2]
2
3
7
3–8 (1999).
12
tures. Thus, weight measurement is a more sensitive method
than XRD in detecting the onset of oxidation for the AlN pow-
der. A similar phenomenon was observed in the thermal oxida-
tion of single crystalline AlN. TEM results confirmed the
formation of amorphous oxide at 8001C and crystalline oxide
Y. Q. Li, T. Qiu, and J. Xu, ‘‘Effect of Thermal Oxidation Treatment in Air on
the Hydrolysis of AlN Powder,’’ Mater. Res. Bull., 32 [9] 1173–9 (1997).
J. Kolodzey, E. A. Chowdhury, G. Qui, J. Olowolafe, C. P. Swann, K. M.
13
Unruh, J. Suehle, R. G. Wilson, and J. M. Zavada, ‘‘The Effects of Oxidation
Temperature on the Capacitance–Voltage Characteristics of Oxidized AlN Films
on Si,’’ Appl. Phys. Lett., 71 [26] 3802–4 (1997).
2
8
at a higher temperature (10001C).
14
E. A. Chowdhury, M. Dashiell, G. Qiu, J. O. Olowolafe, R. Jonczyk, D.
Smith, A. Barnett, J. Kolodzey, K. M. Unruh, C. P. Swann, J. Suehle, and Y.
Chen, ‘‘Structural, Optical and Electronic Properties of Oxidized AlN Thin Films
at Different Temperatures,’’ J. Electron. Mater., 27 [7] 918–22 (1998).
IV. Conclusions
15
E. A. Chowdhury, J. Kolodzey, J. O. Olowolafe, G. Qiu, G. Katulka, D. Hits,
AlN powders were oxidized in flowing untreated oxygen over
the temperature range from 8001 to 11501C up to 6 h. Individual
M. Dashiell, D. van der Weide, C. P. Swann, and K. M. Unruh, ‘‘Thermally Ox-
idized AlN Thin Films for Device Insulators,’’ Appl. Phys. Lett., 70 [20] 2732–4
(1997).
amorphous Al
0001C, which changed to crystalline at higher temperatures.
The weight changed linearly with time between 8001 and
0001C, with an activation energy of 157 kJ/mol. At tempera-
2 3
O grains formed on AlN particles within 8001–
16
1
A. L. Brown and M. G. Norton, ‘‘Oxidation Kinetics of AlN Powder,’’
J. Mater. Sci. Lett., 17 [18] 1519–22 (1998).
17
S. Ramanathan, R. Bhat, D. D. Upadhyaya, and S. K. Roy, ‘‘Oxidation
Behavior of Aluminum Nitride Powder,’’ Br. Ceram. Trans., 94 [2] 74–8 (1995).
1
18
tures higher than 10001C (10501–11501C), 495% AlN was ox-
idized after only 0.5 h, and the conversion barely changed with
the further increase of temperature or time. The oxidation ki-
netics can be adequately explained by the morphology of the
formed aluminum oxide. Individual Al O grains left enough
D. J. Duchesne, K. W. Hipps, B. A. Grasher, and M. G. Norton, ‘‘The For-
mation of Transition Aluminas During Oxidation of AlN,’’ J. Mater. Sci. Lett., 18
11] 877–9 (1999).
[
19
Y. Geng and M. G. Norton, ‘‘Early Stages of Oxidation of Aluminum
Nitride,’’ J. Mater. Res., 14 [7] 2708–11 (1999).
20
2
3
H. C. Kang, S. H. Seo, and D. Y. Noh, ‘‘Synchrotron X-Ray Scattering Study
on Oxidation of AlN/Sapphire,’’ Mater. Res. Soc. Symp. Proc., 590, 195–9 (2000).
surfaces for further oxidation, leading to an interface reaction-
controlled process. Owing to the small size of AlN particles, it
quickly reached complete oxidation at high temperatures
410001C). The wide variety of crystal planes present on AlN
powders resulted in the initial formation of non-uniform oxide.
21
H. C. Kang, S. H. Seo, H. W. Jang, D. H. Kim, J. W. Kim, and D. Y. Noh,
‘Synthesis of Epitaxial g-Al Thin Films by Thermal Oxidation of AlN/Sap-
phire(0001) Thin Films,’’ Appl. Phys. A, 77 [5] 627–32 (2003).
‘
2 3
O
22
(
A. Abid, R. Bensalem, and B. J. Sealy, ‘‘The Thermal Stability of AlN,’’
J. Mater. Sci., 21 [4] 1301–4 (1986).
A. D. Katnani and K. I. Papathomas, ‘‘Kinetics and Initial Stages of Oxida-
23
tion of Aluminum Nitride: Thermogravimetric Analysis and X-Ray Photoelectron
Spectroscopy Study,’’ J. Vac. Sci. Technol. A., 5 [4] 1335–40 (1987).
P. S. Wang, S. G. Malghan, S. M. Hsu, and T. N. Wittberg, ‘‘The Oxidation of
Acknowledgments
24
The TEM work was performed at the EMSL, a national scientific user facility
sponsored by DOE’s Office of Biological and Environmental Research and located
at Pacific Northwest National Laboratory, operated for DOE by Battelle. Support
from the National Science Foundation via award DMR-0408874 is greatly
appreciated.
An Aluminum Nitride Powder Studied by Bremsstrahlung-excited Auger Electron
Spectroscopy and X-Ray Photoelectron Spectroscopy,’’ J. Mater. Res., 10 [2]
302–5 (1995).
Z. Gu, J. H. Edgar, S. A. Speakman, D. Blom, J. Perrin, and J. Chaudhuri,
‘‘Thermal Oxidation of Polycrystalline and Single Crystalline Aluminum Nitride
25
Wafers,’’ J. Electron. Mater., 34 [10] 1271–9 (2005).
H.-E. Kim and A. J. Moorhead, ‘‘Oxidation Behavior and Flexural Strength
26
of Aluminum Nitride Exposed to Air at Elevated Temperatures,’’ J. Am. Ceram.
Soc., 77 [4] 1037–41 (1994).
J. D. Plummer, M. D. Deal, and P. B. Griffin, ‘‘Thermal Oxidation and the Si/
References
1
27
O. Ambacher, ‘‘Growth and Applications of Group III-Nitrides,’’ J. Phys. D:
Appl. Phys., 31 [20] 2653–710 (1998).
B. Luo, J. W. Johnson, O. Kryliouk, F. Ren, S. J. Pearton, S. N. G. Chu, A. E.
Nikolaev, Y. V. Melnik, V. A. Dmitriev, and T. J. Anderson, ‘‘High Breakdown
M–I–M Structures on Bulk AlN,’’ Solid State Electron., 46 [4] 573–6 (2002).
G. A. Slack, ‘‘Nonmetallic Crystals with High Thermal Conductivity,’’ J. Phys.
Chem. Solids, 34 [2] 321–35 (1973).
D. K. Gaskill, L. B. Rowland, and K. Doverspike, ‘‘Electrical Transport Prop-
erties of AlN, GaN and AlGaN,’’ EMIS Datarev. Series, 11, 101–16 (1994).
SiO2 Interface’’; pp. 287–364 in Silicon VLSI Technology Fundamentals, Practice
and Modeling, Edited by J. D. Plummer, M. D. Deal, and P. B. Griffin. Prentice
Hall, New Jersey, 2000.
2
28
J. Chaudhuri, N. Nyakiti, R. G. Lee, Z. Gu, J. H. Edgar, and J. G. Wen,
‘‘Thermal Oxidation of Single Crystalline Aluminum Nitride,’’ Mater. Character-
ization, in press.
3
&
4