Catalysis Communications
Short Communication
Synthesis of the nanosized MCM-22 zeolite and its catalytic performance
in methane dehydro-aromatization reaction
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Xiaoyan Yin a, , Naibo Chu , Jianhua Yang , Jinqu Wang , Zhongfang Li
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School of Chemical Engineering, Shandong University of Technology, Zibo 255049, PR China
The Central Research Institute of Yantai WH Polyurethane Co. Ltd., Yantai 264002, PR China
School of Chemical Engineering, Dalian University of Technology, Dalian 116012, PR China
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Article history:
Received 16 April 2013
Received in revised form 18 July 2013
Accepted 8 October 2013
Available online 16 October 2013
A novel and facile synthesis method based on the combination of self-assembly and in-situ crystallization is
developed for the preparation of nanosized MCM-22 zeolites (simplified as MCM-22-NZ hereafter) of about
40 nm, where the cationic polymer, PDDA, was added to play a role of protecting agent to avoid the synthesis
colloids self-aggregation. MCM-22-NZ was characterized by XRD, TEM, DLS, NH3-TPD, XRF, TG and N2 adsorption
analysis. The catalytic activity of MCM-22-NZ in methane dehydro-aromatization (MDA) reaction was also
studied. Mo/HMCM-22-NZ showed better methane conversion, higher benzene yield and more considerable
durability of the catalyst as compared to the conventional microsized catalyst.
Keywords:
MCM-22 zeolite
Nanocrystals
© 2013 Elsevier B.V. All rights reserved.
Methane dehydro-aromatization
Mo/HMCM-22-NZ
Durability of catalyst
1. Introduction
It is well known that the nanosized zeolites have substantial changes
in the catalytic properties, such as larger external surface areas, higher
Recently, methane dehydro-aromatization (MDA) reaction has
attracted increasing attention since it can directly convert methane
into high value-added chemicals like benzene, toluene and naphthalene.
It has been considered as one of the greatest potential technologies for
effective utilization of natural gas [1–6]. Up to now, Mo/HMCM-22
catalyst is one of the most promising catalysts in MDA reaction due to
its unusual channel structure and features with a higher yield of
benzene and a less yield of naphthalene in comparison with the Mo/
HZSM-5 catalyst under the same experimental conditions [1,6].
MCM-22 zeolite possesses two independent multidimensional
channel systems: two-dimensional 10-ring sinusoidal inter-layer
channel system and inter-layer channel system containing 12-ring
interlayer super-cages with inner free space of 0.71 × 0.71 × 1.82 nm,
both of which are accessible through 10-ring apertures [7]. Due to its
unique structure and physicochemical properties, MCM-22 has been
widely used in many hydrocarbon catalytic transforming processes
such as isomerization, alkylation, aromatization and cracking [1,6,8–10].
However, in MDA reaction, the methane conversion decreased drastically
with time-on-stream due to the heavy carbonaceous deposits on the
MCM-22 catalyst, which is a vital drawback for the reaction. Therefore,
many researchers have focused on how to improve the catalyst stability
or to develop unusual catalysts with high catalytic performance [11–13].
surface activity, shorter diffusion path lengths, and lower tendencies
to carbon deposition in comparison to the ordinary micro-sized zeolite
crystals [14–17]. Two main different methods of zeolite nanocrystals
synthesis have been well summarized in the excellent review articles
[14,15]. One is to synthesize the nanosized zeolites from clear solutions
and gels by careful controlling of the exact synthesis parameters such as
the synthesis solution composition or crystallization temperature and
time [18,19]. The other method is to crystallize nanosized zeolites
within an inert matrix (carbon black particles or colloid-imprinted
carbons) which provides a steric hindered space for zeolite crystal
growth [20,21]. With the later method, nano-zeolite with size-
tailoring and uniform crystal size distributions can be prepared
easily. However, there is still a high requirement for the precursor
solution with clear and a low viscosity to make sure the entrance
for zeolite gel into the mesopores of the matrix [20], which limits
the application of the confined space synthesis method. For example,
it is not suitable for the colloidal MCM-22 zeolite synthesis system. So
far, the preparation and catalytic property of MCM-22 nanosized
zeolites (MCM-22-NZ) have not been reported.
Taking into account the colloidal synthesis system of MCM-22, a novel
and facile strategy for the nanocrystalline MCM-22 zeolite synthesis
which combines self-assembly with in-situ crystallization techniques is
proposed in this paper. In this route, polydiallydimethylammonium
chloride (PDDA) was used as a protecting or stabilizing agent during
the self-assemble of the cationic polymer and the negatively charged
inorganic silica species. With the assistant of in-situ crystallization, the
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255049, PR China. Tel./fax: +86 533 2786290.
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