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H. Song et al. / Journal of Molecular Catalysis A: Chemical 385 (2014) 149–159
to phosphide did not start until the temperature reached 823 K
and led to the selective formation of the Ni2P phase at 923 K. The
(The heating and cooling processes were carried out in a continu-
ous N2 flow). The obtained dark suspension was passivated in O2/N2
mixture (0.5 vol.% of O2) with flowrate of 20 mL/min for 2 h under
vigorous stirring, and then treated with 50 mL of ethanol to form
black precipitate, which was isolated by filtering, washed fully with
ethanol and carbon tetrachloride. The whole experiment process
was operated in atmospheric pressure. The catalysts obtained were
named Ni-P(X)/MCM, where X is the initial P/Ni molar ratio.
The structural property and catalytic activity of the Ni2P cat-
alysts prepared by solution-phase synthesis was compared with
the catalyst prepared by conventional TPR method. For the TPR
method, the catalyst precursors were prepared by a standard incipi-
ent wetness impregnation of an ammonium dihydrogen phosphate
(NH4H2PO4) and nickel nitrate hexahydrate (Ni(NO3)2·6H2O) solu-
tion with MCM-41. The impregnated solids were dried at 393 K
for 10 h and calcined at 773 K for 3 h, and then directly reduced
in a fixed-bed reactor by heating to 973 K at a rate of 2 K min−1 in
a flow of H2 (200 mL/min), held for 2 h, then naturally cooled to
room temperature in a continuous H2 flow. The obtained catalyst
was passivated in O2/N2 mixture (0.5 vol.% of O2) with flowrate
of 20 mL/min for 2 h. Oyama et al. [31] have synthesized a series
of SiO2-supported nickel phosphide catalysts with different initial
Ni/P ratios by TPR, and found the catalyst with initial Ni/P ratio
of about 1/2 (actual Ni/P = 1/0.57 after reaction) corresponded to
a pure Ni2P phase with an excellent activity. Hence, in our exper-
iment, the Ni metal loading of the catalyst prepared by TPR was
determined as 12 wt.% and initial P/Ni molar ratio was determined
as 2. The catalysts obtained were named Ni-P(2)/MCM-T.
P
O bond is strong, and its reduction requires high temperature.
Moreover, hydrogen atoms are available only after the metal-
lic nickel particles have been formed and dissociate hydrogen
molecules to hydrogen atoms [15]. These active hydrogen atoms
can spill over to the phosphate and reduce it to phosphorus or
the metal particles to form Ni2P. The strong P O bond and the
surface diffusion of the H atoms are responsible for the high
reduction temperature, which leads to large catalyst particles,
relatively low catalytic activity and the almost exclusive formation
approaches featuring mild conditions for preparing the Ni2P cat-
alyst. Recently, there have been reports of some new approaches
to preparing Ni2P such as solvothermal reactions [16,17], thermal
a mixture of trioctylphosphine (TOP) with metal salts or metal
hypophosphites precursors in solution-phase, plasma methods
[20], and co-reaction of metal or metal oxide with phosphines
[21,22]. Of all these methods, the solution-phase process, which
uses trioctylphosphine (TOP) and tris(trimethylsilyl)phosphine as
phosphorus reagents, is particularly noteworthy [23–29]. How-
ever, the high price of these two phosphorus reagents limits the
use of these methods to prepare Ni2P catalysts, and most current
reports about the solution-phase synthesis of Ni2P have been
limited to theoretical research into nanophase materials. Hence,
it is essential to find a low cost phosphorus reagent to replace the
TOP and tris(trimethylsilyl)phosphine and to synthesize Ni2P for
HDS research using a solution-phase process.
2.2. Characterization of catalysts
In this paper, we demonstrate a low cost solution-phase method
for preparing supported Ni2P catalyst using mild conditions. The
method uses nickel acetylacetonate (Ni(acac)2) as a nickel pre-
cursor, the low-price triphenylphosphine (TPP) as a phosphorus
precursor, and tri-n-octylamine (TOA) as a coordinating solvent.
The catalysts were synthesized at 603 K in a N2 atmosphere. By
comparison, preparation of the catalyst using the conventional TPR
method requires a reduction temperature exceeding 873 K so these
conditions are extremely mild, yet the DBT conversion is high. The
phosphorus precursor and TOA used in our approach are cheaper
than tri-n-octylphosphine (TOP) and oleylamine (OA) which have
been widely used in the current solution-phase approach for the
synthesis of nanocrystalline Ni2P. The effects of the P/Ni molar ratio
and synthesis temperature on the formation of Ni2P phase were
studied. The results show that a highly dispersed and active Ni2P
catalyst can be obtained.
X-ray diffraction (XRD) analysis of the samples were carried
out on a D/max-2200PC-X-ray diffractometer using CuK␣ radia-
tion under the setting conditions of 40 kV, 30 mA, scan range from
10 to 80◦ at a rate of 10◦/min.
The typical physico-chemical properties of supports and cata-
lysts were analyzed by BET method using Micromeritics adsorption
equipment of NOVA2000e. All the samples were outgassed at 473 K
until the vacuum pressure was 6 mm Hg. The adsorption isotherms
for nitrogen were measured at 77 K.
The CO uptake was measured using pulsed chemisorption.
About 1.0 g of catalyst was pretreated in a quartz reactor to remove
the passivation layer by heating up to 773 K at a rate of 2 K min−1
in H2 with flowrate of 20 mL/min for 2 h, and then naturally cooled
to room temperature in a continuous H2 flow and an He flow at
30 mL/min was used to flush the catalyst for 30 min to achieve
an adsorbate-free. After pretreatment, 1-mL pulses of CO were
injected into a flow of He (30 mL/min), and the CO uptake was
measured using a TCD. CO pulses were repeatedly injected until
the response from the detector showed no further CO uptake after
consecutive injections. Assuming a 1:1 adsorption stoichiometry
between CO and metal atoms, this value corresponds to the metal
site density on the catalyst surface.
2. Experimental
2.1. Synthesis of catalysts
Siliceous MCM-41 support was synthesized using tetraethyl
orthosilicate (TEOS) as the silica source and cetyltrimethylammo-
nium bromide (CTAB) as the template, following the procedure as
described in the literature [30].
Transmission electron microscopy (TEM) studies were per-
formed using the JEM-1010 instrument supplied by JEOL. The
samples were dispersed in ethanol and placed on a carbon grid
before TEM examinations.
The synthesis process of supported Ni2P catalysts were carried
out in an organic solution at a mild temperature under N2 atmo-
sphere (99.99%). The catalysts, with different initial P/Ni molar
ratios of 0.5, 2, 6, and 10, were prepared with Ni metal loading of
12 wt.%. In a typical synthesis technique, a mixture of TOA (40 mL,
98%), Ni(acac)2 (0.26 g, 99%), TPP (0.55 g, 99%), and MCM-41 (0.85 g,
99.9%) were stirred magnetically at 393 K for 30 min (the initial
molar ratio of P/Ni is 2), and then heated up to 603 K at a rate of
10 K min−1, held for 2 h, then naturally cooled to room temperature
Infrared absorption spectroscopy (IR) was acquired in the range
of 400–4000 cm−1. The solid specimens were generated via the con-
ventional procedure, i.e. by the pelletizing 1.5 mg of the catalyst
with 500 mg of KBr.
The X-ray photoelectron spectroscopy (XPS) spectra were
acquired using ESCALAB MKII spectrometer. XPS measurements
have been performed using monochromatic Mg K␣ radiation
(E = 1253.6 eV) and equipped with a hemi-spherical analyzer oper-
ating at fixed pass energy of 40 eV. The recorded photoelectron