Environ. Sci. Technol. 2004, 38, 2097-2101
lysts, such as perylene, coronene, anthracene, and chloro-
In Situ Formed Soot Deposit as a
Carbon Source for Polychlorinated
Dibenzo-p-dioxins and Dibenzofurans
E V A L E N A W I K S T R O¨ M , † , ‡ S H A W N R YA N , ‡
A B D E R R A H M A N E T O U A T I , § A N D
B R I A N K . G U L L E T T * , ‡
anthracene have shown significant formation of PCDDs/ Fs
(mainly PCDFs) (3, 6-8). PCDD/ F byproducts can be formed
via carbon oxidation reactions, either from direct release
(volatilization) of the C12 backbone ring structure or via
volatilization, condensation, and subsequent reaction of
smaller carbon fragments. Past efforts to understand the
origin of carbon in de novo PCDD/ F formation using a
mixture of 12C and 13C amorphous carbon added to an artificial
fly ash showed no scrambled 12C and 13C PCDF within the
benzenic structure (9), confirming that the three-ring carbon
“backbone” of the PCDF molecule is derived from large (gC12)
carbon structures (e.g., PAHs) present in the matrix rather
than from a composite product of smaller carbon structures.
National Risk Management Research Laboratory,
Air Pollution Prevention and Control Division, Air Pollution
Technology Branch, U.S. Environmental Protection Agency,
Research Triangle Park, North Carolina 27711, and
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The PCDDs, however, resulted in both unmixed (all 12C12 or
13
all
C
structures) and mixed (12C6 plus 13C6) structures,
12
indicating an additional formation (9) pathway other than
direct release of the PCDD backbone from the fly ash’s carbon
matrix. These results, however, are in apparent contradiction
with others’ results (10), although these other authors
attributed this discrepancy to their inability to sufficiently
mix the 12C and 13C reactants. Further experiments (9)
suggested that the mixed 12C6/ 13C6 PCDD structures were
the result of an additional formation pathway via a surface
condensation of an aromatic ring structure, such as poly-
chlorinated phenol (PCPh), followed by reaction with a fly
ash-bound aromatic structure.
A link between soot formation and PCDD/ F levels has
been demonstrated through both laboratory experiments (11,
12) and field measurements (13). This may provide a partial
explanation for unpredictably high and temporally persistent
PCDD/ F yields in waste incinerators, sometimes referred to
as a “memory effect” (13-15). The newly formed soot/ fly
ash matrix present on the walls of the incinerator, due to a
poor combustion incident, could then act as an active carbon
source for formation of PCDDs/ Fs, even a long time after the
incident has passed.
The aim of this study was to investigate the role of in situ
formed soot deposits generated during a combustion
process for the formation of polychlorinated dibenzo-p-
dioxins and dibenzofurans (PCDDs/Fs). In situ formed soot
deposits were generated in an entrained flow reactor
by using a sooting methane (CH ) flame (sooting phase),
4
with or without chlorine doped into the flame, and fly ash
added into the gas phase. The presence of fly ash in
the soot deposit was found to be critical, as a catalyst
for formation and/or a chlorinating agent. The presence of
chlorinated aromatic structures in the soot matrix was
not enough to promote de novo formation of PCDDs/Fs
without the presence of fly ash. PCDFs were formed via
direct release of the molecule backbone structure from the
soot. PCDDs were formed via a similar mechanism as
well as an equally important formation pathway of
condensation reactions of C compounds. The formation
6
rate of the soot/ash deposit was still at half its original activity
34 h after the deposits were formed, suggesting a
persistent de novo formation occurring for a long time
after the sooting incidences (memory effect).
Significant questions remain regarding the importance
of de novo reactions for the total PCDD/ F emission in an
incinerator. The focus of this paper is understanding the
mechanistic aspects of de novo synthesis with in situ formed
soot and fly ash mixtures, such as what carbon structures
(C6, gC12, or <C6) are involved in such formation and the
role of gas-phase chlorine. The importance of de novo
formation with respect to time for PCDD/ F emissions is also
addressed.
Introduction
Reaction studies with field-collected or artificial fly ash in
microscale quartz reactors (1-5) have demonstrated forma-
tion de novo of polychlorinated dibenzo-p-dioxins and di-
benzofurans (PCDDs/ Fs) from carbon, chlorine, and cata-
lysts. Experiments under more realistic combustion condi-
tions of time and temperature, in which fly ash and ash-
bound soot are formed in situ, are necessary to clarify the
role of carbon sources and structures contributing to PCDD/ F
emissions.
Fly ash/ soot formed during combustion contains a com-
plex, macromolecular carbon matrix that can interact with
the gas phase by adsorbing and desorbing volatile and semi-
volatile compounds, such as polyaromatic hydrocarbons
(PAHs), during the continuous carbon oxidation reactions.
Indeed, studies on individual PAHs, in the presence of cata-
Materials and Methods
The total net output of PCDDs/ Fs emitted (i.e., a function
of formation, destruction, and desorption reactions occurring
simultaneously) via de novo synthesis from solid carbon
derived from both combustion-generated in situ formed soot
and municipal waste combustor fly ash was studied in an
entrained flow reactor (EFR). The EFR consists of a horizontal
reactor (HR) equipped with a diffusion-type burner and a
vertical reactor (VR). A constant temperature of 1000 °C was
employed in the HR, while a quenched profile, 650-240 °C,
was used in the VR to simulate postcombustion conditions.
A detailed description of the EFR can be found elsewhere (5).
Prior to all de novo experiments, in situ formed soot
deposits on the walls of the VR were generated by combustion
of methane (CH4) at an equivalence ratio (Φ) of 0.86 in the
presence or absence of fly ash or gas-phase chorine (Cl2)
(termed the “sooting phase”). Thus, a soot deposit with or
without preexisting organic chlorine (C-Cl) bonds and with
or without catalytic activity (fly ash) was generated in the
* Corresponding author phone: (919) 541-1534, fax: (919) 541-
0554, e-mail: gullett.brian@epa.gov.
† Joint program with the Oak Ridge Institute for Science and
Education postdoctoral program, Oak Ridge, TN 37831.
‡ U.S. Environmental Protection Agency.
§
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9
10.1021/es034564p CCC: $27.50
Published on Web 02/28/2004
2004 Am erican Chem ical Society
VOL. 38, NO. 7, 2004 / ENVIRONMENTAL SCIENCE & TECHNOLOGY 2 0 9 7