Transesterification of Propylene Carbonate by Methanol
225
O
O
Germany) having silicon detector equipped with energy-
dispersive X-ray (EDX) facility (Oxford Instruments). The
samples were coated with carbon using sputter coating to
avoid charging. Analysis was carried out at an accelerating
voltage of 20 kV and probe current of 102 pA. The surface
area measurements of Al2O3 and the prepared catalysts
were done using N2 adsorption data measured at 77 K on
Micromeritics, ASAP 2010 USA. The samples were degas-
sed at 120 °C for 4 h under vacuum (5 9 10-2 mmHg) prior
to N2 adsorption measurement.
OH
HO
2CH3OH
Step-II
O
O
O
O
C
O
H3CO
OCH3
Step-I
Scheme 1 Synthesis of dimethyl carbonate
2 Experimental Methods
2.1 Materials
Propylene carbonate (PC) and biphenyl were purchased
from Acros Organics, Belgium. Potassium fluoride (99%)
and molecular sieve 3A were procured respectively from
Merck Chemicals and Sigma-Aldrich. Dimethyl carbonate,
propylene glycol, aluminas (acidic, basic and neutral which
were identified as c-alumina by P-XRD and further char-
acterized by surface area and acidity basicity measurement
analysis), methanol and other alkali halides were procured
from S. D. Fine Chemicals, India. Methanol was dried
using standard procedure and stored under activated
molecular sieves 3A. The double distilled milli-pore
deionized water was used for the synthesis of catalyst.
2.4 Basicity Measurement
Hammett indicator method was used to determine the basic
strength of the catalyst [26]. Benzene carboxylic acid
(0.02 mol/L) in dry methanol was employed as standard
acid solution and methyl red (H_ [ 4.2), bromothymol
(H_ [ 7.2) and phenolphthalein (H_ [ 9.8) were used as
indicators. In a typical measurement, a mixture of 50 mg of
the catalyst and 5 mL dry methanol was stirred for 2 h
under nitrogen atmosphere and the resultant solution was
titrated against standard acid solution. The end points pink
to colorless with phenolphthalein indicator, blue to yellow
with bromothymol and yellow to red with methyl red
indicator were measured separately and the results are
given under three different strengths. Acidity of acidic
alumina was measured employing n-butyl amine in dry
methanol (0.002 mol/L) using bromothymol as indicator.
2.2 Synthesis of the Catalyst
In a typical synthesis of 10% KF/Al2O3, 1 g of KF dis-
solved in 25 mL water was added into 9 g of mortar
grinded oven dried alumina. The neutral alumina was used
as support until otherwise mentioned. The mixture was
stirred at 70 °C for 1 h; water was removed under reduced
pressure at 50 °C. The resulting solid was dried at 120 °C
for 4 h and stored in vacuum desiccator to avoid adsorption
of atmospheric moisture and CO2. The other catalysts used
in this study were prepared following the similar procedure
using appropriate quantity of metal halide and the support
alumina. The calcination of the catalyst at a particular
temperature was performed in a muffle furnace for an hour.
The sample was calcined at 900 °C to see the effect of
complete loss of surface OH and/or some active species
present on the catalyst.
2.5 Catalytic Reactions
All the reactions were carried out in 25 mL double necked
round bottom flasks equipped with a long spiral condenser
connected with water circulator. 2.04 g PC, 6.4 g methanol
and 25 mg of catalyst were taken with in oven dried round
bottom flask. The air inside the reaction set up was
replaced by nitrogen using silicon septum and nitrogen
filled balloon. The reaction setup was placed in a preheated
oil bath and the reaction was initiated by stirring at
300 rpm. After the desired reaction time, the reaction
mixture was cooled down to 10 °C and product mixture
was filtered and analyzed by GC (Shimadzu GC-17A,
Japan), having 5% biphenyl and 95% dimethyl siloxane
universal capillary column (60 m length and 0.25 mm
diameter) and flame ionization detector (FID). The prod-
ucts were further confirmed by GC–MS (Shimadzu QP-
2010, Japan) comparing retention times and fragmentation
patterns of authentic samples. Propylene glycol was formed
(equimolar to DMC) as byproduct in all the reactions and
thus it was excluded from the discussion point of view. The
conversion and selectivity were calculated based on % area
of GC peaks using biphenyl as an internal standard.
2.3 Characterization of the Catalyst
Powder X-ray diffraction (P-XRD) patterns of the catalysts
were recorded with Phillips X’Pert MPD system equipped
with XRK 900 reaction chamber, using Ni-filtered Cu Ka
˚
radiation (k = 1.5405 A) over a 2h range of 2–70°. The
peaks identified were matched with JCPDS cards. Fourier
transform infrared (FT-IR) spectra of the catalyst were
recorded on the Perkin–Elmer spectrum GX FT-IR system
as KBr pellets. Scanning electron microscopy (SEM)
images taken on a microscope (Leo Series VP1430,
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