7290 Chen et al.
Asian J. Chem.
Synthesis of 4-(2,2,2-trifluoroethoxy)aniline: First, 11.05
Catalyst
g (0.05 mol) 4-(2,2,2-trifluoroethoxy)nitrobenzene, 150 m
ethanol and 0.3 g palladium carbon were added to a 500 mL
autoclave. Hydrogen was injected into the autoclave to increase
the pressure to 0.5 Mpa and then the reaction was generated
for 1 h at 75 °C. Once the pressure stopped falling, it was
maintained for 0.5 h.After the reaction, the mixture was filtered
and the filtered liquid was distilled to remove solvent ethanol.
Fractions with a temperature range of 140 to 158 °C were
collected to create recrystallized V(petroleum ether): V(ethyl
acetate) = 10:1. White flaky crystals were obtained with a yield
of 97 %, m.p. 66 °C to 68 °C. 1H NMR (CDCl3,δ): δ6.80-6.83
(d, 2H, Ar-H), 6.65-6.69 (d, 2H, Ar-H), 2.90 (s, 2H, -NH2),
4.29 (m, 2H, OCH2CF3); IR (KBr, νmax, cm-1): 3462(m),
1504(s), 1258(s), 1202(s), 753(s). MS m/z (%), 192.1(M),
163.0, 109.0, 107.9.
Effect of catalyst dosage on the reaction: One hundred
fifty milliliters of ethanol were added to 11.05 g (0.05 mol) 4-
(2,2,2-trifluoroethoxy)nitrobenzene. Palladium carbon with a
load of 5% was used as catalyst and H2 pressure was 0.5 Mpa.
The reaction was maintained at 70 °C until the pressure in the
autoclave increased. In this experiment, the amount of the
catalyst was changed to examine the effect of catalyst dosage
on the reaction. The results are shown as Table-2.
TABLE-2
IMPACT OF CATALYST DOSAGE ON THE REACTION
The amount of palladium carbon
1 % 3 % 4 % 5 %
(relative to mass ratio of raw materials)
Hydrogenation time/min
Yield (%)
120
60
50
40
97.1 97.5 98.1 97.6
The above table indicates that the reaction became faster
and hydrogenation time decreased with the increase of the
amount of palladium carbon. However, when the amount of
palladium carbon was increased to a certain degree, the yield
remained at a certain level.When the feeding amount of palladium
carbon was 5 %, the reaction speed was rapid and strongly
exothermic. Moreover, the yield increased. Therefore, a feeding
amount of 3 % is suitable.
Impact of catalyst recycling on the reaction: Catalyst
loss occurs during recycling, thereby affecting the reaction
speed. In this paper, catalyst recycling was analyzed and studied
and an experiment on the process was conducted. The reaction
conditions are discussed earlier and the amount of catalyst
was 3 % (Table-3).
RESULTS AND DISCUSSION
Process conditions of hydrogenation reduction
Selecting hydrogenation reduction solvent: 4-(2,2,2-
Trifluoroethoxy)nitrobenzene reduction is a heterogeneous
catalytic reaction in which the solvent has an important
function. Solvent polarity has different effects on the catalytic
hydrogenation rate and catalyst selection. These different
effects are mainly due to the fact that the solvent changes the
catalytic activity and the adsorption of unsaturated substrate,
which in turn changes hydrogen adsorption4,5.
Liquid phase catalytic hydrogenation uses inert solvents
that are stable to hydrogen, such as water, methanol, ethanol,
isopropyl alcohol, ethyl acetate and tetrahydrofuran. Table-1
shows the polarities and boiling points of these solvents.
Ethanol (b.p. 79 °C) (which is higher than the reaction
temperature) and proper polarity can better dissolve products.
Ethanol is miscible with water, which ensures that catalyst
poisoning can be avoided. Water generated from oxide reduc-
tion causes aggregation of metal particles, decreasing catalytic
activity. In addition, ethanol is nontoxic and easily recyclable.
Therefore, it was selected as the solvent.
Temperature for hydrogenation reduction: Hydroge-
nation is an exothermic reaction. An excessively high tempe-
rature will promote side reactions, which will affect product
conversion rate. Therefore, a lower temperature should be used
to ensure that the proper reaction can be obtained. The
hydrogenation temperature of the reaction in this experiment
is 70 °C.
Pressure for hydrogenation reduction: Increasing
pressure can accelerate reaction speed. However, excessive
pressure will cause an unusually severe reaction. Increased
heat will negatively affect the reaction equipment and impede
safe operation. Therefore, a lower temperature should be used
to ensure that the pressure is suitable for the reaction. The
recommended hydrogen pressure is 0.5 MPa.
TABLE-3
IMPACT OF PALLADIUM CARBON RECYCLING
ON THE REACTION
Catalyst recycling times
Yield (%)
1
97.0
2
93.9
3
91.7
4
84.9
5
82.5
The above results indicate that as catalyst recycling incre-
ased, hydrogenation speed decreased markedly. When catalyst
recycling occurred more than three times, the yield decreased
to 90 % and below. This decrease is due to various reasons.
First, catalyst loss occurred during the recycling process. Second,
foreign matters were adsorbed on the activated carbon carrier
during the reaction.As a result, the carrier was partially inacti-
vated. To ensure a stable reaction, a small amount of fresh
catalyst should be added when the catalyst has been used more
than three times.
Catalyst recycling: Recycling of precious metal catalysts,
particularly those in liquid phase hydrogenation, is a key issue
in precious metal catalysis. The recycling process for waste
palladium carbon involves the following steps: treatment of
activated carbon, burning of waste catalysts, dissolving of
palladium and preparation of new catalysts, among others6.
TABLE-1
POLARITIES AND BOILING POINTS OF SOLVENTS
Solvents
Polarities (25 °C)
Boiling points (°C)
Water
10.2
100
Methanol
6.6
Ethanol
4.3
79
Isopropyl alcohol
Ethyl acetate
Tetrahydrofuran
4.3
82
4.3
77
4.2
66
65