Journal of The Electrochemical Society, 157 ͑4͒ E45-E49 ͑2010͒
E45
0
013-4651/2010/157͑4͒/E45/5/$28.00 © The Electrochemical Society
Morphology and Preferred Orientation of Pulse
Electrodeposited Magnesium
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Rosalind J. Gummow* and Yinghe He
School of Engineering and Physical Sciences, James Cook University, Townsville 4811, Australia
A nanocrystalline magnesium material with a high specific surface area is expected to react rapidly and reversibly with hydrogen
gas to yield magnesium hydride, a hydrogen storage medium. In this paper, the feasibility of the synthesis of magnesium materials
for hydrogen storage applications by pulse electrodeposition of magnesium from ethereal electrolytes containing Grignard reagents
was investigated. Deposition onto flat stainless steel electrodes established that, as in dc deposition, the morphology of the deposits
varied widely with electrolyte composition and charge density. Irregular, nanocrystalline magnesium films were formed at low
current density ͑0.4 mA cm−2͒ and low charge density ͑1 C cm ͒ using butylmagnesium chloride electrolytes in dibutyl
−2
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diglyme, while at a higher current density ͑15 mA cm ͒ in tetrahydrofuran, dense films were favored.
2010 The Electrochemical Society. ͓DOI: 10.1149/1.3298883͔ All rights reserved.
©
Manuscript submitted October 12, 2009; revised manuscript received December 10, 2009. Published February 9, 2010.
Magnesium hydride is an attractive material for solid-state hy-
drogen storage due to its high gravimetric energy density, simplicity,
high reversibility, and low cost. However, the speed of hydrogen
insertion and extraction from magnesium hydride is slow and the
thermodynamics is unfavorable. The kinetic restriction has been
largely overcome by the use of fine-grained, high specific surface
area powders, typically generated by milling large-grained materials
to a fine-grained product, and by the inclusion of suitable
magnesium specifically for the purpose of optimizing hydrogen stor-
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age properties. Tatiparti and Ebrahimi studied the dc electrodepo-
sition of dendritic aluminum–magnesium deposits from ethereal so-
lutions for hydrogen storage applications using current densities
−
2
from 60 to 150 mA cm . Details of the hydrogen storage proper-
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ties of their deposits have been published recently.
In this study, the direct synthesis of electrodeposited magnesium
with particle and grain sizes in the desired range by an appropriate
selection of deposition conditions was investigated. The effect of the
variation in the current density, electrolyte composition, and electro-
lyte concentration was studied.
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catalysts. Although milling produces particles with multiple de-
fects and grain boundaries near the surface, which favor nucleation
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of the hydride, the milling process is time-consuming, requires a
high energy input, leads to the incorporation of impurities, and gives
an irregular product with a wide distribution of particle sizes.
Much attention has recently been directed to the deposition of
magnesium thin films using a variety of techniques including dc
magnetron sputtering, electron-beam physical vapor deposition,
plasma sputter, pulsed laser deposition, and oblique angle
Experimental
The Grignard reagents,
3 M methylmagnesium chloride
͑CH3MgCl͒ in THF, 2 M butylmagnesium chloride ͑BuMgCl͒ in
THF, and 1.45 M BuMgCl in dibutyl diglyme ͑DBG͒, and anhy-
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deposition. An alternative route for the direct deposition of fine
particles and thin films of magnesium is pulse electrodeposition.
This technique has been widely applied for the generation of metal-
drous aluminum chloride ͑AlCl Ͼ 99%͒ were obtained from
3
Sigma-Aldrich. All experiments were carried out in a glove box
under a protective ultrahigh purity argon atmosphere ͑BOC gas͒.
A two-electrode glass cell was used for the electrodeposition
experiments. All glassware were dried in a drying oven before use.
The cathode consisted of a 316 stainless steel ͑5 ϫ 15 ϫ 1 mm͒
sheet, polished with SiC paper, and cleaned and dried before use.
The anode consisted of a magnesium ribbon ͑Ͼ99% purity, Sigma-
Aldrich͒. The anode surface was scraped with a nylon scourer in the
glove box to remove any surface oxidation layer before loading into
the electrochemical cell. The electrolyte volume was approximately
5 mL. The deposition experiments were performed under constant
current conditions using a purpose built constant current power sup-
ply coupled to a signal generator to generate the pulse train. Typical
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lic nanoparticles in both aqueous and nonaqueous electrolytes.
Precise control of grain size within a narrow range has been dem-
onstrated by a variation in the deposition parameters. This technique
has the potential for industrial application and the generation of
large amounts of material at low cost.
The electrodeposition of magnesium is not possible in aqueous
solutions due to the high electronegativity of magnesium, but it is
possible in organic solutions and ionic liquids. Several investigators
have successfully used dc electrodeposition to deposit magnesium
from ethereal solutions, and the size and morphology of electrode-
posited magnesium particles varies dramatically, depending on the
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deposition conditions.
on the pulse electrodeposition of magnesium in ethereal electrolytes.
There have been only two papers to date
deposition parameters used were t = 2 ms and toff = 8 ms with a
on
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−
2
Hassen et al. compared dc and pulse electrodeposited layers of
magnesium on mild steel substrates for corrosion protection using
electrolytes of methyl magnesium chloride in tetrahydrofuran ͑THF͒
and pulse electrodeposition resulted in a finer grain structure than dc
current density of 20–150 mA cm . The deposition time was typi-
cally 15–60 min. Additional measurements were performed using a
Princeton AG&G Versastat 3 potenstiostat/galvanostat in the fast
galvanostatic pulse mode. Deposited samples were washed in anhy-
drous THF ͑Aldrich͒ and vacuum dried before analysis.
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deposition with grains of about 3 m. Haas and Gedanken re-
cently reported the synthesis of magnesium nanopowders with an
average grain size of 4–6 nm by a sonoelectrochemical route, which
couples the electrochemical deposition on a Ti sonoelectrode surface
with a sonic pulse to release the electrodeposit from the surface. The
very small grain sizes reported for their products raise the possibility
of tailoring fine-grained magnesium deposits to optimize their use-
fulness as hydrogen storage materials by fine-tuning the deposition
conditions. Little work has been reported on the electrodeposition of
Powder X-ray diffraction ͑XRD͒ patterns were recorded using a
Siemens D5000 diffractometer with copper K␣ radiation. Samples
were sandwiched between two layers of polyimide Kapton tape
͑ChemTools͒ in the glove box to prevent exposure of the samples to
the atmosphere during XRD analysis. Grain sizes were determined
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from the XRD peak broadening using the Scherrer equation after
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peak fitting with the XFIT program ͑freeware͒. Pearson VII ͑PVII͒
functions were used for the fitting of the XRD line profiles. Correc-
tion for instrumental broadening was made using data from a lan-
thanum hexaboride ͑LaB ͒ standard ͑NIST 660a͒.
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The morphology of the sample surfaces was examined with a
JEOL JSM-5410LV scanning electron microscope.
*
Electrochemical Society Active Member.
E-mail: rosalind.gummow@jcu.edu.au
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