H.-S. Oh et al. / Electrochimica Acta 52 (2007) 7278–7285
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form as glycolate anion in alkaline solution. It is believed that
the glycolate anion acts as a stabilizer by adsorbing the metal
colloids [17]. Furthermore, removal of these organics on the
metal surface by heat treatment below 160 ◦C has been reported,
which is low enough to avoid the deleterious effects associated
with heat treatment. However, no information is available on
metal loading as a function of solution pH and different gas
environment.
In the present work, a modified polyol process is utilized for
nanosized Pt/C formation in different pH and gas environments.
The aim of this study is to seek quantitative correlations between
solution pH and metal loading on carbon. The effect of the gas
environment during preparation steps on the variation of particle
size and metal loading is examined.
obtained using a Cu K␣ source operated at 40 keV at a scan rate
of 0.033 s−1
.
2.3. Membrane electrode assembly (MEA) fabrication and
cell operation
The cathode electrodes were prepared by ultrasonically
blending a mixture of Pt/C catalyst, Nafion solution (5 wt%
from Aldrich) and isopropyl alcohol. The catalyst solution was
then sprayed onto the surface of a single sided uncatalyzed gas
diffusion layer obtained from E-TEK. The total loading of Pt
was fixed at 0.4 mg cm−2 and the geometric active area of all
MEAs was 5 cm2. A commercial E-TEK electrode (30 wt%
Pt/C, 0.5 mg cm−2) was used as the anode electrode in order
to eliminate experimental errors that may originate from elec-
trode preparation steps. Prior to the preparation of the MEA,
a total of 0.8 mg cm−2 of Nafion solution was applied to the
E-TEK anode electrode by means of the spray technique. Both
anode and cathode electrodes with pretreated Nafion 112 mem-
brane were hot-pressed at 140 ◦C for 3 min at a pressure of
3 tonnes to form MEA. The performance of the single cell was
evaluated by measuring the current density versus cell voltage
using a commercial test system (Wonatech). The reaction gases
were supplied through a humidifier and a mass flow controller
from hydrogen and oxygen tanks. The cell was operated under
ambient pressure.
2. Experimental
2.1. Preparation of Pt/C catalyst
A measured amount of PtCl4 and NaOH were dissolved in
25 ml of ethylene glycol under vigorous stirring for 30 min.
NaOH was introduced to adjust pH of solution. Since the pH
is one of the crucial operating parameters in the polyol process
it was precisely controlled and recorded at every step. After
recording the initial pH of solution, the appropriate amount of
carbon black (Ketjen black 300J) was added to solution to pro-
duce 40 wt% of Pt/C. The resulting suspension was stirred for 1 h
at room temperature followed by heating under reflux at 160 ◦C
for 3 h. The solution was allowed to cool down to room temper-
ature and left for 12 h with continuous stirring. The pH of the
solution was measured again and accepted as the final pH. The
Pt/C particles in the solution were then filtrated and thoroughly
washed with water. This carbon-supported Pt catalyst was dried
in air for 1 h at 160 ◦C and a mortar was used to homogeneously
grind the Pt/C catalyst material to powder. During each step of
experiment, different gases (N2, air and O2) were supplied to
create different atmospheres.
3. Results and discussion
Several reaction mechanisms of the polyol process are pro-
posed in the literature. By using ethylene glycol in the presence
of PVP, metallic particles are produced from the following reac-
tions, as reported by Fievet et al. [18].
CH2OH–CH2OH → CH3CHO + H2O
(1)
2nCH3OH + 2Mn+ → 2M + 2nH+ + nCH3COCOCH3
2.2. Characterizations
(2)
Cyclic voltammetry was used to determine the effective sur-
face area of Pt catalysts and to calculate the particle size. The
experiment was performed in 0.5 M H2SO4 at 25 ◦C saturated
with nitrogen using a conventional three-electrode cell. A glassy
carbon electrode with a thin film of prepared Pt/C catalyst was
used as a working electrode. Platinum wire was used as a counter
electrode and a standard Hg/HgSO4 electrode served as a ref-
erence electrode. The size and distribution of the Pt particles
prepared by the polyol process was determined by using high
resolution transmission electron microscopy (HR-TEM, JEM-
30100 model). ICP-AES (Perkin-Elmer 4300DV) analysis was
carried out to estimate the Pt loading over the carbon support. In
order to understand the nature of the surface charge and explain
the stability of the colloidal solution, the zeta potential (Malvern
Instruments ZEN 3600) was measured for carbon black and the
Pt particles individually as a function of solution pH. Powder
X-ray diffraction scans (XRD) patterns of the catalysts were
PVP acts as a capping reagent. However, there is a limitation
on applying this mechanism in cases where PVP is not used. As
shown by Bock et al. in the preparation of PtRu nanocatalysts
[17], the reaction mechanism of the colloidal particle formation
involves the interaction of –OH groups of ethylene glycol with
Pt-ion sites resulting in the oxidation of the alcohol groups to
aldehydes. These aldehydes are not very stable and undergo fur-
ther oxidation to form glycolic acid and oxalic acid, respectively.
These two carboxylic acids may again be oxidized to CO2 or
carbonate in alkaline media. The electrons donated by oxidation
reactions result in the reduction of the Pt metal ions. This was
supported by the fact that both oxalic and glycolic acids were
detected in the HPLC analysis of the synthesis solutions. The
quantitative analysis revealed that glycolic acid is the dominat-
ing product in the resulting solution. The dissociation constant
of glycolic acid is known to be 1.48 × 10−4 mol L−1 at 25 ◦C
[19]. This implies that glycolic acid is present in its deproto-