318
X. Zhou et al. / Journal of Alloys and Compounds 723 (2017) 317e326
structural stability, prevent FeF
cathode material. The high ionicity of FeF
thus FeF , like most metal fluorides, invariably exhibits insulating
3
from its practical application as a
problems of volume effect and electrode pulverization, from which
most conversion-type electrodes are suffering [36].
3
induces a large band gap,
3
The application of the carbon nanofiber interlayer enables the
behavior, giving rise to large hysteresis voltage, poor cycling and
rate capability. What is worse, the pulverization of electrodes,
resulting from the large volume effect accompany with the struc-
tural changes during battery operation, severely degrades the
cyclability of the conversion-type FeF cathode [20]. To address the
3
above-mentioned issues, various measures were taken, which
could be mainly summed up in three aspects: i) Rational mor-
pure FeF
3
cathode to retain an extremely high reversible specific
ꢀ
1
ꢀ1
capacity of 217 mAh g after 40 cycles at 20 mA g , which is close
to the theoretical specific capacity of 237 mAh g of FeF . The
3
ꢀ1
ꢀ1
specific energy is also retained at more than 612 Wh kg under
these conditions. To the best of our knowledge, this is the highest
specific capacity and energy among the ever published results
under the same test conditions. Interestingly, the composite cath-
ode also deliver an excellent rate performance, reversible capacities
3
phologies designing and nanocrystallization of FeF . Rational
ꢀ ꢀ1 ꢀ1
1
designed morphologies could alleviate the volume effect and
shorten the ion transport path, while nanoscaled crystallite
dimension could significantly improve the reaction activity of the
of 193 mAh g , 174 mAh g and 101 mAh g are achieved at
ꢀ1
ꢀ1
ꢀ1
200 mA g , 400 mA g and 1000 mA g , respectively. It should be
noted that the outstanding performance of the novel design of
electrode configuration may well prove the possibility of
conversion-type compounds being used as commercial electrode
materials for Li rechargeable batteries.
FeF
dimensionally ordered macroporous FeF
delivered a reversible capacity of 190 mAh g for 30 cycles at
3
particles. For example, Ma et al. prepared
a three-
3
hybrid structure which
ꢀ1
ꢀ
1
2
0 mA g
3
[22]. ii) Fabrication of FeF based composite with
conductive carbonaceous materials [23,33]. The building of the
carbonaceous conductive framework could effectively improve the
cyclability and rate performance of the composite materials. Kim
2. Experimental
2.1. Synthesis of iron fluoride (FeF3)
et al. fabricated FeF
reversible capacity of nearly 200 mA g for 30 cycles at 20 mA g
23]; Liu et al. synthesized uniform iron fluoride nanocrystals on
3
nanoflowers on CNT branches, sustained a
ꢀ
1
ꢀ1
FeF
Firstly, 70 mL FeCl
Teflon-lined autoclave, then, 30 mL HF solution (40%) was added
into FeCl ethanol solution dropwise, after stirring, the bright yel-
3
powders were synthesized by a facile liquid-phase method.
[
3
(0.02 M) ethanol solution was prepared in
ꢀ
1
reduced graphene oxide sheets, a capacity of 205 mA g for 30
ꢀ1
cycles at 45 mA g was achieved [33]. iii) Element doping. Smaller
band gap can improve the electronic conductivity of FeF itself and
alleviate the sluggish kinetics of FeF , in addition, doping element
can effect microcrystal growth. For example, Bai et al. prepared Fe(1-
x)Ti by a hydrothermal method, which retained the specific ca-
3
3
low solution gradually became colorless. After another stirring for
3
0.5 h, the Teflon-lined autoclave was sealed and heated in an oven
ꢁ
at 60 C for 10 h. The generated pink precipitate was collected and
x
F
3
washed with absolute ethanol for several times, following by dry-
ꢀ
1
ꢀ1
ꢁ
pacity of 174 mAh g at 23.7 mA g [34]. Overall, a majority of
ing at 80 C for 8 h to get FeF
3
$3H
2
O powders as precursor. After
light green powders were
ꢁ
research focus on the fabrication of FeF
cyclability and rate performance of FeF
3
/C composite to modify the
, and some good results are
another drying at 120 C for 48 h, the FeF
obtained.
3
3
achieved. But the current resulting reversible capacities are not
satisfactorily high, and the cycle performance still need to be
improved, which may be partially responsible for the pulverization
2.2. Synthesis of the PHCNF
phenomenon of FeF
in the case of low carbon content.
3
based composite cathodes, since it still exists
The porous hollow carbon nanofiber was prepared from poly-
pyrrole nanofiber. The polypyrrole nanofiber was synthesized by
our previous work [37,38]. Briefly, 7.3 g CTAB and 13.7 g ammonium
persulfate was dissolved in 120 mL HCl solution (1 M), respectively.
After stirring in ice bath for 0.5 h, a white reactive template was
achieved. Then, 8.3 mL pyrrole monomer was added slowly, the
Considering that the electrode pulverization is difficult to avoid
for conversion-type cathode materials. A macroscopic electrode
structure was designed by introducing an interlayer inserted be-
tween electrode and separator by our group [35], and an excellent
performance was achieved which retained an ultrahigh capacity of
ꢁ
black precipitate was obtained after 24 h stirring at 0e5 C. After
ꢀ1
ꢀ1
6
00 mAh g at 100 mA g for 60 cycles. Unfortunately, the pro-
collecting and washing for several times with deionized water and
ꢁ
portion of interlayer in electrode remains to be further reduced. In
this work, a lightweight conductive interlayer between active ma-
terial and separator is designed to apply to conversion-type cath-
absolute ethanol, the black precipitate was during at 80 C in an
oven for 12 h. Then, the as-synthesized polypyrrole nanofiber was
ꢁ
heated at 700 C for 2 h under a N
2
atmosphere for carbonization.
ode materials, simply by coating the surface of FeF
3
cathode with a
The as-obtained carbon nanofiber and KOH were mixed with a
porous hollow carbon nanofiber (PHCNF) film directly. The coating
film is thick in order to ensure a high proportion of active material,
which accounted for only 27.9 wt% of the whole cathode (cathode
layer and interlayer). A schematic illustration of the designed cell
configuration and the preparation process of PHCNF are shown in
Scheme 1. The PHCNF can be synthesized through a facile
carbonizing-activating process using PPy as raw material. The as-
synthesized PHCNF possesses a three dimensional cross-linked
network structure with a large specific surface area, which comes
from the porous hollow structure of every carbon fiber. The hollow
structure can reduce the weight of the interlayer, and the highly
porous structure can provide abundant accommodate space for the
mass ratio of 3:1 in ethanol and deionized water mixed solution.
ꢁ
After drying, the mixture was heated at 700 C for 1 h in N
2
at-
mosphere for activation, and then the product was washed to
ensure that the chloride ions was removed completely. Finally, the
porous hollow carbon nanofiber (PHCNF) doped with nitrogen
ꢁ
were obtained after drying in an oven overnight at 80 C.
2.3. Materials characterization
The phases of the synthesized materials were characterized by
transmission electron microscopy (TEM, JEM-2100F, Japan), scan-
ning electron microscope (SEM, Nova NanoSEM230, USA), and X-
ray diffraction (XRD, Rigaku-TTRIII, Japan). Elemental analysis was
made by an energy dispersive spectrometer (EDS). The pore
diameter distribution, total pore volume and specific surface area
were identified through a Surface Area and Porosity Analyzer (ASAP
2020HD88, USA). Digital photos were taken with a digital camera
3
escaped FeF nanoparticles also benefit the electrolyte permeation.
The cross-linked conductive carbon network plays a key role in
stabilizing the electrode structure and reducing the internal resis-
tance of the battery simultaneously. Thus the “double-layer” elec-
trode configuration provides an effective way to resolve the