tolterodine tartrate that is substantially free from potential
impurities and meets the regulatory norms in terms of quality.
128.6, 132.9, 153.5; MS m/z 332; Anal. Calcd for C23H24O2
: C, 83.10; H, 7.28; O, 9.63. Found: C, 83.08; H, 7.27; O,
9.61
Experimental Section
3-(2-Benzyloxy-5-methylphenyl)-3-phenylpropyl-p-tolu-
ene Sulphonate (12). To a mixture of 11 (9.13 kg, 27.50
mol), dichloromethane (27.4 L), and N-ethyl diisopropyl-
-amine (11.5 L, 66.01 mol) was added a solution of
p-toluenesulphonyl chloride (6.3 kg, 33.07 mol) in dichlo-
romethane (19 L) slowly, and the contents were stirred at
25-35 °C for about 10-12 h. Hydrochloric acid (1 N, 34.6
L) was added slowly to the above mass and stirred for half
an hour before the separation of the organic layer. The
organic layer was further washed with water (2 × 35 L) and
distilled under reduced pressure to give 12 as syrup, which
is directly used in the next step. Yield: 13.28 kg (99%); 1H
NMR (200 MHz, CDCl3): δ 2.15 (s, 3H), 2.30 (me, 2H),
2.35 (se, 3H), 3.90 (t, J ) 9.6, 3.2, 2H), 4.40 (t, J ) 16.0,
8.0, 1H), 4.90 (s, 2H), 6.60-7.80 (m, Ar-H, 17H); 13C NMR
(200 MHz, DMSO): δ 20.2, 20.8, 33.1, 38.9, 68.9,69.4,127.4,
129.3, 137.2, 143.1, 153.4; MS m/z 486; Anal. Calcd for
C30H30O4 S: C, 74.05; H, 6.21; O, 13.15; S, 6.59. Found:
C, 74.02; H, 6.20; O, 13.13; S, 6.56
1
The H and 13C NMR spectra were recorded in CDCl3
and DMSO, using a Varian Gemini 200 MHz FT NMR
spectrometer; the chemical shifts are reported in δ ppm
relative to TMS. The subscript “e” along with multiplicity
denotes the merging of the peak with other peaks. The FT-
IR spectra were recorded in the solid state as KBr dispersion
using Perkin-Elmer 1650 FT-IR spectrophotometer. The mass
spectrum (70 eV) was recorded on HP-5989A LC-MS
spectrometer. The CHN analysis was carried out on a Perkin-
Elmer model 2400S analyzer. The melting points were
determined by using the capillary method on POLMON
(model MP-96) melting point apparatus. The solvents and
reagents were used without further purification.
Methyl-3-(2-benzyloxy-5-methylphenyl)-3-phenylpro-
pionate (10). A mixture of 6-methyl-4 phenyl-3, 4-dihydro-
coumarin (3, 7.0 kg, 29.41 mol), benzyl bromide (3.85 L,
32.37 mol), potassium carbonate (5.32 kg, 38.55 mol),
acetone (21 L), and methanol (21 L) was heated to reflux
temperature for about 3 h. Solvent was distilled off from
the reaction mass under reduced pressure, and 70 L of water
was added to the crude and stirred for 15 min for dissolution.
Reaction mass was extracted with ethyl acetate (35 and 7
L). The combined organic layers were washed with water
(2 × 35L), and the solvent was distilled off under reduced
pressure. Acetone (35 L) was added to the crude at 50-55
°C, and the solution was stirred at 0-5 °C for about 2 h.
The solid was filtered, washed with acetone (7 L), and dried
at 50-55 °C for about 2 h under reduced pressure to give
compound 10 as a white crystalline powder. Yield: 10.2 kg
(96%); mp: 73-75 °C; 1H NMR (200 MHz, CDCl3): δ 2.25
(s, 3H), 3.05 (d, J ) 3.4, 2H), 3.50 (s, 3H), 4.95 (te, 1H),
4.95 (se, 2H), 6.60-7.40 (m, Ar-H, 13H); 13C NMR (200
MHz, DMSO): δ 20.2, 38.8, 39.7, 51.1, 69.4, 126.0, 127.5,
128.4, 131.6, 143.1, 153.2, 171.7; MS m/z 360; Anal. Calcd
for C24H24O3 : C, 79.97; H, 6.71; O, 13.32. Found: C, 79.95;
H, 6.70; O, 13.31.
N,N-Diisopropyl- 3-(2-benzyloxy-5-methylphenyl)-3-
phenylpropylamine (13). A mixture of 12 (6.0 kg, 12.34
mol), acetonitrile (23 L), and diisopropylamine (6.6 L, 47.18
mol) was heated in an autoclave at 110-115 °C with inbuilt
pressure 2.0-3.0 kg/cm2 for about 12-14 h. The reaction
mass was distilled off at 80-85 °C under reduced pressure,
and toluene (23 L) was added to the crude. The above organic
layer was washed with hydrochloric acid (0.5 N, 14.2 L),
then sodium hydroxide solution (2.5%, 9.5 L). followed by
water (2 × 23 L). The mixture was then distilled off under
reduced pressure to give compound 13 as syrup, which is
directly used in the next step. Yield: 4.9 kg (95%); 1H NMR
(200 MHz, CDCl3): δ 0.90 (br d, 12H), 2.30 (me, 2H), 2.30
(se, 3H), 2.98 (t, J ) 13.0, 6.8, 2H), 3.10 (m, 2H), 4.40 (t,
J ) 15.0, 7.6, 1H), 5.00 (s, 2H), 6.70-7.50 (m, Ar-H, 13H);
13C NMR (200 MHz, CDCl3): δ 20.5, 36.7, 41.3, 43.7, 48.4,
69.8, 111.5, 127.1, 128.1, 129.4, 133.4, 144.9, 153.7; MS
m/z 415; Anal. Calcd for C29H37NO: C, 83.81; H, 8.97; N,
3.37; O, 3.85. Found: C, 83.80; H, 8.95; N, 3.35; O, 3.83
N,N-Diisopropyl-3-(2-hydroxy-5-methylphenyl)-3-phen-
ylpropylamine Hydrochloride (8). To the solution of 13
(4.9 kg, 11.80 mol) in methanol (18.8 L) placed in an
autoclave was added Raney nickel (0.97 kg) with water (1.67
L) and maintained under hydrogen pressure at 5.0-5.5 kg/
cm2 at 25-35 °C for about 4-5 h. The reaction mass was
filtered after cooling to 25-30 °C, and the filter cake was
washed with methanol (7.5 L). The pH of the filtrate was
adjusted to 1.0-2.0 with concentrated hydrochloric acid (5.2
L) and stirred for 20 min. The solvent was distilled off under
reduced pressure, and the obtained crude was crystallized
from acetone (18.8 L). The crystalline solid obtained was
filtered, washed with chilled acetone (7.5 L), and dried at
60-65 °C for 2-3 h to get the desired compound 8 as a
white crystalline powder. Yield: 4.05 kg (94%); mp: 212-
3-(2-Benzyloxy-5-methylphenyl)-3-phenylpropanol (11).
To a stirred solution of 10 (10.2 kg, 28.33mol) in dry THF
(20.5 L) was slowly added Vitride, (10.62 L, 35.37 mol, 65%
wt/wt in toluene) at below 40 °C and stirred for about 20-
25 min. The reaction mixture was quenched by slowly adding
a solution of hydrochloric acid (6 N, 41 L) and extracted
with toluene (41 L); the toluene layer was separated, and
the aqueous layer was further extracted with toluene (10.2
L). The combined toluene layers were washed with water
(51 L), followed by a solution of sodium carbonate (30%,
9.3 L), and finally with water (51 L). The organic layer was
distilled off, hexane (41 L) was added to the resultant crude
at 40 °C and stirred for 2 h at 40 °C and 1 h at 25-30 °C.
The solid obtained was filtered and washed with hexane (10
L), and the solid was dried at 25-30 °C under reduced
pressure for 2-3 h to give compound 11 as a crystalline
1
powder. Yield: 9.13 kg (97%); mp: 65-67 °C; H NMR
1
216 °C; H NMR (200 MHz, CDCl3): δ 1.10 (br d, 12H),
(200 MHz, CDCl3): δ 1.60 (s, 1H), 2.25 (s, 3H), 2.30 (q, J
) 10.4, 3.2, 2H), 3.50 (s, 2H), 4.65 (t, J ) 16.2, 8.4, 1H),
5.05 (s, 2H), 6.70-7.50 (m, Ar-H, 13H); 13C NMR (200
MHz, DMSO): δ 20.4, 37.7, 39.2, 59.7, 69.4, 127.3, 128.1,
2.10 (s, 3H), 2.40 (br q, 2H), 2.70 (br t, 2H), 3.25 (m, 2H),
4.30 (t, J ) 15.0, 7.6, 1H), 5.30 (s, 1H), 6.40-7.40 (m, Ar-
H, 8H); 13C NMR (200 MHz, CDCl3): δ 19.3, 19.7, 20.6,
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