Article
The Role of Diastereomer Impurity in Oiling-Out during the
Resolution of trans-4-Methyl-2-piperidine Carboxylic Ethyl Ester
Enantiomers by Crystallization
Riju Ren,†,‡ Dengqiong Sun,†,‡ Tingting Wei,†,‡ Shixin Zhang,§ and Junbo Gong*,†,‡
†The National Engineering Research Center of Industrial Crystallization Technology, School of Chemical Engineering and
Technology, Tianjin University, Tianjin, 300072, P. R. China
‡Collaborative Innovation Center of Chemical Science and Chemical Engineering (Tianjin), Tianjin University, Tianjin, 300072, P. R.
China
§Tianjin Hengbida Chemical Synthesis Co. Ltd., Tianjin, 300072, P. R. China
ABSTRACT: Isolating enantiomers by crystallization via diastereomer salt formation is widely used in the pharmaceutical
industry. Unfortunately, we found that, when some diastereomer impurity exists, oiling-out will take place and significantly
decrease the resolution efficiency. To identify the role of impurities in oiling-out, three series of chiral resolution of trans-4-
methyl-2-piperidine carboxylic ethyl ester (trans-4MPE) with different levels of diastereomer impurity were performed. Using
process analytical technologies (PAT) technologies, the demixing region was identified by measuring TL−L curves and
supersolubility curves for different series. It was found that a series with a higher level of impurity has a higher TL−L point and a
wider demixing region. Besides, it seems that the resolution efficiency through oiling-out, as well as the crystallization kinetics,
was significantly decreased. Here we initially put forward this particular diastereomer purification problem, where the impurity
has a positive effect on oiling-out. To reduce or eliminate oiling-out, an efficient prepurification strategy must be ensured.
well as in protein and polymer systems.5−8 Usually, LLPS is
unexpected, as products obtained from oil droplets are usually
1. INTRODUCTION
Crystallization must surely rank as the oldest and most
of low purity and poor crystal properties, and scale-up of such
commonly used unit operation in chemical processing. It can
systems will be problematic.
not only provide crystalline products with the desired particle
size, particle distribution, and even special polymorphs with
high purity but also directly affect the extent of chiral
(2R,4R)-4MPE (4-methyl-2-piperidine carboxylic ethyl ester)
is a synthesis intermediate of an active pharmaceutical
ingredient that is used for cardiovascular diseases. It is usually
separation. However, in less than 8% of cases, enantiomer
separated from its racemic mixture by a diastereomeric salt
mixtures could be separated by direct and preferential
formation method, as raw 4MPE supplied is usually a mixture
crystallization, where each enantiomer could crystallize
separately, known as a conglomerate. In other chiral separation
processes, direct crystallization would give rise to a racemic
crystal structure and separation cannot be achieved, and then
of (2R,4R)-4MPE, (2S,4S)-4MPE, and their diastereomers,
(2R,4S)-4MPE and (2S,4R)-4MPE. A brief resolution process
for (2R,4R)-4MPE is shown in Figure 1. Distillation here is
meant to remove the cis-isomer. Then the trans-4MPE is
we need to bring about diastereomeric crystallization.
treated with L-(+)-tartaric acid (LTA) in the acetone/water
Diastereomeric crystallization is based on the reaction of
solvent mixture, where LTA works as a resolving agent. The
racemic mixture with a single isomer resolving agent to give
resulting salt form of (2R,4R)-4MPE is selectively isolated from
two diastereomeric derivatives, which are salts or complexes. By
taking advantage of the differences in their solubility,
enantiomer mixtures can be separated indirectly. A recent
study of market drugs shows that more than 65% are
solution by crystallization.9 In this system the ratios of solvent
mixture V1/V2 cannot be identified here for commercial
interests.
What we need to point out here is that the boiling points of
trans-4MPE and cis-4MPE are so close that they are difficult to
manufactured by methods involving diastereomer crystalliza-
tion.1,2
be totally separated from each other without very delicate
A large number of factors, such as supersaturation, agitation
distillation technology. Besides, a certain degree of racemization
intensity, crystallization temperature, and so forth, need to be
controlled to separate enantiomer mixtures with a high
will occur during distillation. Thus, the presence of cis-4MPE
before salt formation becomes inevitable, and the ratio of cis-
resolution efficiency. The difficulty in chiral resolution is
4MPE remained after distillation may vary from 5% to 30% in
further exacerbated when a second liquid phase is formed upon
cooling, where one phase contains the solvent(s) and the other
phase is mainly made up by the solute in the form of a very
heavy viscous oil-like phase. This phenomenon is frequently
termed oiling-out or liquid−liquid phase separation (LLPS).3,4
It is a commonly recognized issue in organic crystallization as
different batches. In that case, it is reasonable for us to regard
the undesirable cis-diastereomers as impurities for chiral
Received: January 23, 2014
© XXXX American Chemical Society
A
dx.doi.org/10.1021/op500026z | Org. Process Res. Dev. XXXX, XXX, XXX−XXX