As a consequence, tailored surface reactions have recently
generated intense attention in modifying the surfaces of micro-
fluidic devices and for protein immobilization.16–18 Among the
most promising candidates are chemical processes that ensure
selective conversions and high thermodynamic driving forces,
while minimizing the risk of undesired side reactions. A prime
example of a highly efficient and orthogonal reaction is the so-
called click chemistry19,20 that has been rapidly embraced by the
materials community.19–22 We now propose an alternate strategy
for chemical bonding, the solventless adhesive bonding (SAB)
process, which relies on reactive polymer coatings with precisely
engineered surface chemistries and is applicable to a wide range
of materials including, but not limited to, PDMS. In addition, we
elucidate the exact molecular mechanism of the SAB process
using sum frequency generation (SFG) spectroscopy. Because of
the high selectivity of the chemistry exploited for SAB, the process
lends itself to simultaneous bonding and surface modification.
Bn ) 0.01 for polymer 1 and An ) 1.76, Bn ) 0.01 for polymer
2 using a Cauchy model and software module integrated with
the system. SFG spectra were recorded by using a pulsed visible
laser beam and a tunable pulsed infrared beam that are overlapped
spatially and temporally on sample surfaces at incident angles of
60° and 45°, with pulse energies of ∼200 and ∼100 µJ, respectively.
Unless otherwise specified, all SFG spectra were recorded by ssp
(s-polarized sum frequency output, s-polarized visible input, and
p-polarized IR input) polarization combination and were normal-
ized by the intensities of input visible and IR beams. The details
of the SFG setup and experimental geometry were detailed
elsewhere.24–28
Bonding Process and Tensile Stress Test. The SAB process
was performed by first coating substrates with polymers 1 or 2.
After coating, samples were brought into contact and were then
placed in an oven at 140 °C for 3 h. The resulting samples were
tested and stored at room temperature (20 °C). UV/ozone bonding
was performed by using a UVO cleaner (model 342, Jelight Co.)
treating the substrates for 30 min. The resulting samples were
then cured at 120 °C for 20 min. Oxygen plasma bonding was
performed by using a plasma etcher (SPI Plasma-Prep II, SPI
Supplies/Structure Probe, Inc.). Treatment was done by using 10
W of energetic oxygen plasma under 200-300 mTorr pressure
for 30 s. The plasma-treated samples were then cured at 60 °C
for 10 min or 120 °C for 10 min. For all samples, tensile stress
was tested using a Bionix 100 mechanical tester (MTS, Co.)
equipped with a 10 N load sensor. Samples were prepared in a
cross-sectional area of 10 mm × 10 mm, and the measurement
was recorded at a displacement rate of 0.05 mm/min.
Surface Immobilization. PDMS microchannels were fabri-
cated using standard photolithography procedures described
elsewhere29 and were coated with polymer 2. Commercially
available cover glasses (25 mm × 25 mm, Fisher) were used as
received and were coated with polymer 1. The CVD coated PDMS
and cover glass were bonded via the SAB process. After bonding,
the devices were first incubated with atto-655 NHS ester (50 µg/
mL, Fluka) in phosphate-buffered saline (PBS, pH 7.4) for 120
min and subsequently rinsed several times with PBS containing
0.1% (w/v) bovine albumin and Tween 20 (0.02% (v/v)). The
resulting devices were then incubated with 20 mM biotin-hydrazide
solution (Pierce Biotechnology, Inc.) in acidic condition (pH 3)
for 5 min. Deionized water and PBS solution was used to separate
unreacted biotin-hydrazide. The rinsed devices were incubated
with rhodamine (TRITC)-conjugated streptavidin (50 µg/mL,
Pierce) in PBS containing 0.1% (w/v) bovine albumin and Tween
20 (0.02% (v/v)) for 90 min. Finally, samples were thoroughly
rinsed with PBS containing 0.1% (w/v) bovine albumin and Tween
20 (0.02% (v/v)).
EXPERIMENTAL SECTION
Materials. PDMS samples were prepared by uniformly mixed
PDMS prepolymer and curing agent (Sylgard 184, Dow Corning)
at a ratio of 10:1 and were cured at 70 °C for 1 h.13 Glass slides
(Fisher), poly(tetrafluoroethylene) (PTFE) films (0.01 mm, Good-
fellow), and stainless steel foils (AISI 316LsFe/Cr18/Ni10/Mo3,
annealed, 0.1 mm, Goodfellow) were used as received. Gold
samples were prepared on silicon wafers (Silicon Valley Micro-
electronics, Inc.) by e-beam deposition, with 3 nm of titanium
followed by 80 nm of gold.
Chemical Vapor Deposition Polymerization of Poly(p-
xylylenes). Poly(4-aminomethyl-p-xylylene)-co-(p-xylylene) (1)
and poly(4-formyl-p-xylylene-co-p-xylylene) (2) were synthesized
via chemical vapor deposition (CVD) polymerization in a
custom-made CVD polymerization system.23 The starting
materials, 4-aminomethyl[2.2]paracyclophane or 4-formyl[2,2]
paracyclophane, were sublimed under vacuum and converted
by pyrolysis into the corresponding quinodimethanes, which
spontaneously polymerized upon condensation to the cooled
substrate surface, which was maintained at 15 °C. Throughout
CVD polymerization, a constant argon flow of 20 sccm and a
working pressure of 0.5 mbar were maintained. The pyrolysis
temperature was set to be 700 °C, and sublimation temperatures
were between 90 and 110 °C under these conditions. CVD
polymerization spontaneously occurred on samples placed on
a rotating, cooled sample holder.
Surface Characterization. Film thicknesses were measured
using a multiwavelength rotating analyzer ellipsometer (M-44, J. A.
Woollam) at an incident angle of 75°. The data were analyzed
using WVASE32 software. Thickness measurements were re-
corded by fitting the ellipsometric ψ and δ data with An ) 1.65,
Fluorescence and Confocal Microscopy. Fluorescence im-
ages were visualized using a Nikon TE 200 fluorescent micro-
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4120 Analytical Chemistry, Vol. 80, No. 11, June 1, 2008