A. Bohre, et al.
MolecularCatalysis476(2019)110520
Table 1
Experimental
A comparison of existing routes to bio-based MAA with the present work.
Preparation of catalyst
T [°C] time
P [bar] MAA
yield [%]
Ref.
BHA catalyst was prepared through co-precipitation method.
Typically, 90.03 g of Al(NO3)39H2O and 5.23 g of Ba(NO3)2 were dis-
solved in deionized water at 60 °C. Subsequently, 40 g of carbon black
were added and the mixture was vigorously stirred overnight to get a
slurry precursor. Likewise, 96.09 g of (NH4)2CO3 was dissolved in
200 mL deionized water and stirred for 1 h at 60 °C. Afterwards, BHA
slurry precursor was poured into an (NH4)2CO3 solution and the mix-
ture was vigorously stirred for 4 h to obtain a gel. The obtained gel was
filtered, washed with deionized water and vacuum dried at 110 °C
overnight. The resultant powder was calcined in Ar at 1250 °C for 5 h,
followed by calcination at 900 °C in air for 12 h to completely remove
the carbon, leading to a high surface area BHA catalyst.
Pd/BHA catalyst was prepared by a deposition–precipitation (DP)
procedure. In a typical procedure, 1 g of BHA support was added to
20 mL aqueous solution containing 250 mg of Pd(NO3)2. The pH of the
solution was adjusted to 9 by adding 0.2 M NH4OH under vigorous
stirring. The mixture was then stirred for 1 h at 60 °C. After cooling to
room temperature, the solid was recovered by filtration and washed
with distilled water. The mixture was then placed in a vacuum oven and
allowed to dry overnight at 40 °C. The dried material was then trans-
ferred to a Schwartz-type drying tube and reduced in a H2 flow at
350 °C for 3 h. The Pd/BHA catalyst was subsequently cooled to room
temperature under flowing N2. g-C3N4 catalyst was prepared from urea
precursor by adopting the reported method [40].
1
2
3
Pt/Al2O3 and NaOH
250
250
225
1 h
38
68
23
40
Hydrotalcite
Ruthenium carbonyl
propionate
15 min 34
1.5 h
3 h
28
20
4
a
BHA
250
50
This
work
Reaction conditions: Reactor mode (batch), feedstock (IA), solvent (water).
have been published on catalytic decarboxylation of IA to MAA. The
first report was published by Notre’s group in 2014 [20], showing a
good MAA yield. However, expensive Pt/Al2O3 catalyst and corrosive
alkaline base were required to decarboxylate the IA (Table 1, entry 1).
In order to avoid the use of homogenous alkali solution and expensive
noble metals, Pirmoradi’s group explored hydrotalcite as a solid catalyst
for MAA synthesis. Unfortunately, only 23% yield of MAA was achieved
(Table 1, entry 2) [21]. Recently, ruthenium carbonyl propionate
complex was used as a homogenous catalyst for the decarboxylation of
IA (Table 1, entry 3). Homogeneous catalysts have a general superior
selectivity and specificity but their separation from the reaction is
cumbersome [22]. It was reported that Pt/Al2O3, hydrotalcite and ru-
thenium carbonyl propionate complex based catalysts have a positive
stabilisation effect on the itaconate monoanion and allow the dec-
arboxylation to MAA to take place with a better selectivity. In com-
pared to the reported catalysts the excellent catalytic activity of barium
hexaaluminate is attributed to high surface area and moderate basicity
that promotes the decarboxylation of IA.
The as-synthesized BHA catalyst was characterized by Powder X-ray
diffraction, Temperature programmed desorption, scanning electron
microscope (SEM) and transmission electron microscope (TEM). The
detailed information is available in supporting information.
Hexaaluminates are an attractive class of hexagonal aluminate
materials widely used as catalysts or as a catalyst support for high
temperature applications such as natural gas combustion, carbon di-
oxide reforming of methane, partial oxidation of hydrocarbon and ni-
trous oxide decomposition [23]. The high catalytic activity and re-
markable thermal stability of hexaaluminates are associated with their
peculiar layered structure, consisting of alternatively stacked spinel
Catalytic decarboxylation
Decarboxylation reactions were performed in a high pressure batch
reactor (250 mL, Amar Equipment Pvt. Ltd., India) equipped with a
thermocouple, pressure gauge, rupture disk, gas and liquid sampling
line. In a typical experiment, 2 g of itaconic acid was dissolved in
150 mL of deionized water. The solution was loaded into the autoclave
reactor with a catalyst (1 g) and sealed. The reactor was pressurized
with N2 to 10 bar and vented three times to remove any residual
oxygen. Finally, the reactor was pressurized to 20 bars with N2, stirred
by the Rushton turbine (600 min–1) and heated up to 250 °C. It had been
previously determined that under the stirring speed of 600 min−1 the
reaction was conducted in the kinetic regime, since using higher stirring
rates did not increase the conversion. Most of the experiments were
performed under kinetic regime. We have taken the samples with re-
spect to time as seen in the Fig. S1. However the selectivity of MAA has
not improved at low IA conversion.The final temperature was reached
in 45 min and the autogenic pressure reached 52 bar, which remained
constant during the experiment. The recorded reaction time started
when the temperature reached the desired set-point. Once the reaction
was completed, the reactor was cooled-down to the room temperature
(20 °C). After collecting the final gas and liquid sample, pressure from
the headspace of the reactor was released. The crude reaction mixture
was analysed by UHPLC (liquid phase) and micro-GC (gas phase).
blocks of γ-Al2O3 and mirror planes in which large cations (La3+, Ba2+
,
Sr2+ etc.) are located [24]. The hexaaluminates crystal structure is
dependent on the atomic radius and charge density of the large cations
in the mirror planes. For instance, barium hexaaluminate (BHA) has
assigned the β-Al2O3 structure, whereas lanthanum hexaaluminate be-
longs to the magnetoplumbite structure [25]. Hexaaluminate pre-
cursors are typically prepared by co-precipitation or sol-gel method.
The materials crystallization at high temperature (> 1200 °C) results in
low surface area 5-15 m2 g−1, leading to a lower amount of active sites
[26]. To overcome such limitation, alternative methods have been
proposed, for instances coupling of a sol–gel process in reverse micro-
emulsions and solid-state reaction followed by two steps of ball milling.
However, the aforementioned routes are hardly applicable for in-
dustrial implementation due to the high-energy-consumption, con-
straints of scalability, economic, and safety issues.
Inspired by the pioneer work of Santiago et al. [27], we have pre-
pared a high surface area (96.0 m2 g–1) BHA catalyst through carbon
templating route. The excellent catalytic activity of BHA was tested for
the first time for high temperature decarboxylation reactions under
subcritical water conditions. The work here described has several ad-
vantages over the previously published works [20–22]. Most notably,
this work brings improvements in the use of heterogeneous catalyst by
avoiding corrosive liquid base additive and precious metals like Pt and
Ru. The BHA catalyst showed moderate activity and good recyclability
without the doping of expensive transition metals or using homogenous
catalyst (Table 1, entry 1 and entry 3).
MAA extraction and purification procedure
After reaction has occurred, the catalyst was separated by cen-
trifugation and the resultant liquid was collected in a round bottom
flask. The residual MAA in the aqueous solution was extracted by Et2O
(3 × 50 mL), and the combined organic layers were dried over MgSO4
while Et2O was removed in vacuo. Lastly, the purified MAA was ob-
tained after the vacuum distillation (20 mbar) at 40 °C for more than
2