C.A. Akinnawo et al.
Applied Catalysis A, General 613 (2021) 118022
sensitivity, and are difficult to separate and reuse [13]. The aluminum
alkoxide catalyst conventionally employed in this synthetic process
suffers low reactivity and deactivation due to difficult separation from
the homogeneous reaction mixture [10]. Hence, there is a need for the
development of a highly stable and more efficient heterogeneous cata-
lytic system to circumvent some of the inherent challenges that confront
the homogeneous system.
method. To the best of our knowledge, this paper presents the first
application of Pd NPs supported on mesoporous ZrO2 in Oppenauer
oxidation of benzyl alcohol. The synergistic effect of the metal-Zr
interaction on the product distribution in catalytic Oppenauer oxida-
tion of benzyl alcohol with acetone under mild reaction conditions is
reported. Preliminary investigation of the Oppenauer oxidation oper-
ating parameters was achieved over pure zirconia. The optimized pa-
rameters were utilized in the catalytic evaluation of the as-prepared
catalysts. Two possible reaction pathways were evident: transfer dehy-
drogenation of benzyl alcohol for benzaldehyde production and aldol
condensation of acetone. The selectivity to either benzaldehyde or aldol
products is discussed in terms of tailored concentration of Lewis acid and
base sites on the zirconia catalysts, as a consequence of the synergy
between the Pd-ZrO2, CeO2-ZrO2 interface, and Pd-Zr, Pd-Ce, Ce-Zr
intermetallic alloy active sites. Our results reveal that the Pd-ZrO2
could be a promising catalyst for Oppenauer oxidation processes in the
view of stability and effectiveness.
Several reports on the utilization of solid solution (multicomponent
material exhibiting a single crystal phase of the host metal oxide) of
mesoporous zirconia-based catalysts in aldehyde production from cat-
alytic oxidation of benzyl alcohol have been reported [9,14,15]. How-
ever, the efficacy of cation dopants in the crystal lattice of ZrO2 in
Oppenauer oxidation is sparsely reported. Generally, metal-doped ox-
ides exhibit improved catalytic activity compared to their undoped
counterparts due to their enhanced intrinsic properties [16]. The
incorporation of cations into the zirconia lattice possibly leads to some
crystal defects, depending on the valence electron difference between
the dopant and the host oxide. The high energy defects lead to the
generation of active sites, which in turn serve as activation sites for the
reacting species at the molecular level on the surface of the catalyst.
Also, the selectivity of such catalysts could be promoted by depositing
metal nanoparticles on the surface [17]. The strong metal-support
interaction facilitates enhanced electron density for desirable activa-
tion of the substrate molecules.
2. Experimental section
2.1. Materials
All reagents purchased were used without further purification. Milli
Q (18 MΩ cm) water was used in the preparation of aqueous solutions.
The 1-butanol (99.8 %), poly(ethylene glycol)-block-poly(propylene
glycol)-block-poly(ethylene glycol) (Pluronic P-123 or PEO20-PPO70-
PEO20), zirconium(IV) butoxide solution (80 % in 1-butanol), nickel
(II) nitrate hexahydrate (99 %), manganese(II) nitrate tetrahydrate (97
%), cerium(III) nitrate hexahydrate (99 %), tetraethoxysilane (99 %),
decane (99 %), and benzyl alcohol (99.8 %) were purchased from Sigma-
Aldrich. Palladium acetate (47 %) and iron(III) nitrate nonahydrate
were purchased from Sisco Research Laboratories (SRL) Pty Ltd, India,
anhydrous acetone (99.5 %) from Glassworld South Africa. Chromium
(III) nitrate nonahydrate (98 %) was purchased from UNIVAR, SAAR
CHEM pty. Nitric acid (HNO3) (69–70 %) was purchased from Rochelle
Chemicals (RSA).
Palladium nanoparticles have been widely reported to be highly
active in the selective oxidation of benzyl alcohol to benzaldehyde, this
has prompted various recent research reports on Pd-based catalysts [1,
18]. Luque et al. [19] employed Fe doped SBA-15 supported Pd NPs in
aerobic benzyl alcohol oxidation. They observed conversions higher
than 80 % and high selectivity to benzaldehyde. The Pd NPs supported
on nitrogen-doped carbon nanotubes Pd/N-CNT developed by Wang
et al. [20] gave 90 % selectivity to benzaldehyde in aerobic oxidation of
benzyl alcohol. Nevertheless, the support plays a key role in increasing
palladium dispersion as demonstrated in the report by Parlett et al. [21]
Zirconia is shown to be promising support for Pd NPs with excellent
catalytic activity for ethylene glycol electro-oxidation [22]. The stability
of the active Pd sites is crucial for selective alcohol oxidation [1].
Furthermore, the design and development of novel multicomponent
catalysts with high activity and selectivity, specifically the latter, is the
key to achieving the goals of green chemical synthesis. Moreover, the
increasing emphasis on the improvements in the atomic efficiency of the
feedstocks and the need for making chemical reactions green, demand
more attention to the design and development of highly selective cata-
lysts [18,23,24]. Among the reported research on catalytic dehydroge-
nation of benzyl alcohol via Oppenauer oxidation, only a few directed
efforts to the systematic suppression of side products and tuning the
selectivity for aldehyde only over Pd supported Zr-based catalysts. This
prompts us to systematically investigate the key role(s) influencing the
selective Oppenauer oxidation of benzylic alcohols to unsaturated al-
dehydes, as this is relevant commercially in industrial chemical
processes.
2.2. Catalysts synthesis
2.2.1. Synthesis of mesoporous zirconia-based catalysts
The surfactant-assisted, inverse micelles protocol detailed in [26]
was used in the preparation of pure ZrO2. In a typical synthesis, 0.040
mol of zirconium butoxide was dissolved in a solution containing 0.336
mol 1-butanol, 6.8 × 10ꢀ 4 mol P-123, and 0.064 mol HNO3. The solution
was covered with a parafilm M and stirred for 24 h at room temperature.
The 1-butanol was removed through evaporation in an oven at 120 ◦C
for 4 h. After evaporation, calcination of the obtained yellow glassy thin
flakes directly to 350 ◦C for 5 h at a 2 ◦C min heating rate was performed.
The metal-doped zirconia was prepared by adding the required amount
of dopant precursor with zirconium butoxide (1:4 M ratio) into the
P-123 acidic solution. Thereafter, the resulting solution was thermally
treated as that of the pure ZrO2. The samples are represented as M_ZrO2,
M = metal dopant.
In this contribution, we report the design of pure and metal (M = Mn,
Ni, Fe, and Ce) doped zirconia catalysts using a sol-gel, inverse micelle
approach. Also, Pd nanoparticles were deposited on mesoporous zirco-
nia and dopant modified zirconia using the deposition precipitation
Scheme 1. Oppenauer oxidation mechanism over heterogeneous zirconia system [25].
2