X. Zhu et al. / Applied Catalysis A: General 379 (2010) 172–181
173
2
. Experimental
firmed the MFI structure. SEM was used to assess the crystallite size
and shape. Crystallite morphology is important because it deter-
mines the diffusion path length of reactants and products inside
the zeolite and thus may influence the extent of shape selectiv-
ity. SEM observations revealed that the particular HZSM-5 sample
used in this study is composed of 1–2 m aggregates of small pri-
mary crystallites that are in the range of 100–200 nm. Elemental
analysis confirmed the Si/Al ratio of 30, as reported by the manufac-
turer. The Brønsted acid density derived from IPA-TPD analysis was
0.523 mmol/g, in good agreement with the theoretical acid density
(0.538 mmol/g) that can be calculated from the Si/Al ratio of 30.
2.1. Catalyst preparation and characterization
NaZSM-5 (supplied by Süd-Chemie, Si/Al = 30) was subjected to
◦
three sequential exchanges with NH NO3 at 80 C. The resultant
NH ZSM-5 was transformed to H-form by calcination at 550 C for
4
4
◦
4
h.
The powder X-ray diffraction (XRD) pattern of the zeolite
was recorded on a Bruker D8 Discover diffractometer, equipped
with a Cu K␣ radiation source (ꢀ = 1.54056 Å). The morphology of
the zeolite was evaluated by high resolution scanning electronic
microscopy (SEM) using a Jeol JSM-880 system, equipped with
an X-ray elemental analyzer. The acid density was investigated
by conventional temperature programmed desorption of adsorbed
isopropylamine (IPA-TPD) as detailed elsewhere [36,37].
The coke deposited during reaction was characterized by tem-
perature programmed oxidation (TPO) of 30 mg samples of spent
catalyst, under a gas flow of 2% O /He (30 mL/min) [37]. The heating
3.2. Reaction pathway
3.2.1. Evolution of products with space time (W/F)
To elucidate reaction pathways, the evolution of products with
◦
space time was followed at 400 C. The variation of anisole (An)
conversion with W/F is shown in Fig. 1A. The major products
and minor product yields are plotted as a function of W/F in
Fig. 1B and C, respectively. Major products include methylanisole
isomers (MA), phenol (Ph), cresol isomers (Cr), and xylenol iso-
mers (Xol). Minor products include C1–9 aliphatic hydrocarbons
(mainly C1–5), aromatics (benzene, toluene, xylenes, trimethyl-
benzene), dimethylanisole isomers (with trace trimethylanisole
isomers), trimethylphenol isomers (included in xylenol due to their
small amounts and being not well separated), and heavy products
2
◦
ramp was 10 C/min. The signals of H O (m/z = 18), CO (m/z = 44),
2
2
and CO (m/z = 28) were continuously monitored by a mass spec-
trometer (MKS). Quantification was achieved by sending calibrated
CO2 and CO pulses (100 L) into the detector by flowing He. Since
both CO and CO are formed during TPO, both contributions to total
carbon were considered in the analysis.
2
(
pentamethylbenzenes, naphthalene, methylated naphthalenes),
2
.2. Catalytic measurements
in good accordance with previous work on anisole conversion over
HZSM-5 [19,20]. Among the xylenol isomers, the 2,4-xylenol (2,4-
Xol) is the dominant isomer, accounting for ∼70% of the total
isomers; the other five isomers are distributed relatively evenly
in small amounts.
As shown in Fig. 1B, at low W/F, phenol and MA exhibit sim-
ilar yields, while other products remain in small quantities. At
higher W/F, phenol continues increasing, while methylanisole
passes through a maximum and then gradually drops. At the same
time, cresol starts small but its concentration picks up quickly and
becomes comparable to that of phenol at high W/F. The xylenol
The catalytic performance was evaluated using a quartz tube
reactor (0.25 in. o.d.) at atmospheric pressure. In each run (space
time of 0.5 h), the catalyst sample (60 mg, 40–60 mesh) was packed
in the reactor between two layers of quartz wool. The thermo-
couple was affixed to the outside wall of the reactor where the
catalyst was located. At the start of the experiment, the reactor
◦
temperature was increased at 10 C/min and held at the desired
value for 0.5 h in flowing He (20 mL/min) before reaction. When
the temperature stabilized, anisole (from Aldrich, 99.7%) was fed
by a syringe pump (kd scientific) at a liquid flow rate 0.12 mL/h and
vaporized before entering the reactor. All pipelines were heated
at 300 C to avoid condensation of either reactants or products.
The products were analyzed online in a gas chromatograph (GC
(2,4-Xol) starts with zero derivative and then increases, reaching a
plateau. As shown in Fig. 1C, the yields of minor products increase
slowly with W/F, starting with zero derivative. All of them appear
to be secondary and/or tertiary products.
◦
6
890, Agilent), equipped with a flame ionization detector (FID)
To determine which of the major products are primary, the
yields are plotted in Fig. 2 as a function of anisole conversion, by
either varying W/F (full symbols) or temperature (open symbols).
It is evident that phenol and MA are primary products initially
produced at comparable rates since the slopes at zero conver-
sion are finite and about the same for both. By contrast, cresol
and 2,4-xylenol appear as secondary products based on the zero
slope observed at anisole conversion approaching zero. The pri-
mary products methylanisole and phenol are expected to arise from
anisole disproportionation. As the anisole conversion increases, the
yields of cresol and 2,4-xylenol increase in a secondary step at the
expense of methylanisole.
and a 60 m Innowax capillary column. In parallel, the effluent was
trapped in methanol using an ice-water bath, and analyzed by
GC–MS (Shimadzu QP2010s) with the same Innowax column, using
reference standard compounds for identification. The space time
(
W/F), expressed in hours, is defined as the ratio between mass of
catalyst and the anisole mass flow rate. The conversion and yield
(
mol.%) were calculated based on the carbon balance.
To monitor the evolution of products as a function of space time
over a wide range, both catalyst amount (5–120 mg) and anisole
flow rate (0.12–0.36 mL/h, with a He/anisole molar ratio of 50 main-
tained) were varied. To test the effect of changing the carrier gas,
He was replaced by H2 in several runs, using a H /anisole molar
2
Based on these results and in agreement with previous stud-
ies [26,27,29], the following reactions are proposed (Scheme 1).
ratio of 50. All the gases used in this work were ultra high purity
grade, supplied by Airgas Inc. To test the effect of water addition to
the feed, deionized water was injected with another syringe pump
into the reactant line, keeping a water/anisole mass ratio of 1/4.
(1) Two anisole molecules disproportionate to phenol and methy-
lanisole; (2) subsequent reaction of methylanisole with phenol
yields two cresol molecules; (3) in turn, cresol and methylanisole
can form xylenol and phenol; and (4) phenol reacts with the anisole
feed, yielding cresol and another phenol molecule. In addition to
these major pathways, several minor pathways take place, includ-
ing the direct dealkylation of anisole and methylanisole [26,27,29].
The methyl groups eliminated appear as light gases, as observed.
Analysis of the evolution of the isomers of methylanisoles and
cresols provides further insight into the reaction pathways. Fig. 1D
3
. Results and discussions
3.1. Catalyst characterization
Phase purity of the zeolite was determined by powder X-ray
diffraction (XRD). The XRD pattern of the HZSM-5 sample con-