X. Wang, et al.
AppliedCatalysisA,General598(2020)117565
component used as a promoter is determined by its dehydrogenation
capability. Cu and Ag have been used as metallic promoters to increase
the yield of 1,3-BD. Angelici et al. [30] used 1 wt.% of copper loading in
Mg:Si = 1:1(mole ratio) catalyst to get 40 % ethanol conversion and 53
% 1,3-BD selectivity. Dagle et al. [31] showed that a 1 % Ag/4 % ZrO2/
SiO2-SBA-16 catalyst leading to 99 % conversion and 71 % 1,3-BD se-
lectivity. In other studies, metal oxides such as ZnO and Na2O were also
applied to increase the catalytic activity and selectivity for 1,3-BD.
Baerdemaeker et al. [32] reported that due to the suppression effect of
ethanol dehydration by Zn2+, the combination of Zn and Hf in bime-
tallic Zn and Hf in silica-supported catalyst resulted in a stable, active,
and selective catalyst for butadiene production from ethanol, while
Wang et al. [33] found that 2000 ppm Na doped Zn1Zr10Oz catalyst
gave 47 % selectivity to 1,3-BD at 97 % ethanol conversion. Despite the
considerable progress achieved in enhancement of 1,3-BD yield due to
metal or metal oxide promoters, the principle for the controllable
production of acetaldehyde or desirable 1,3-BD during Lebedev process
still remained largely unexplored. Our recent study represented the first
report that uncovers the principles for tailoring the selectivity of acet-
aldehyde or 1,3-BD by tuning the size of nano-gold Au/ZnZr10Ox cat-
2.3. Catalyst testing
The conversions of ethanol to 1,3-BD were conducted in a fixed bed
quartz tube reactor at atmospheric pressure. In a typical experiment,
100 mg catalyst was loaded in the middle of 5-mm internal diameter
quartz beds. A K-type thermocouple was placed in the middle of the
catalyst bed to monitor the reaction temperature. The carrier gas
(20 mL/min) carried ethanol to pass over the catalyst to on-line gas
chromatography through an evaporator kept at constant temperature
(20 °C). The reaction temperature was within the range of 300−500 °C.
The effluent gas products were heated above 200 °C to avoid the con-
densation of condensable species and quantified by an online Shimadzu
2014 Gas Chromatography (GC). The product was analyzed with mo-
lecular sieves C13X, Al2O3 column (50 m, 0.53 mm ID, 10 μm), Rt-Q-
BOND PLOT column (30 m, 0.32 mm ID, 10 μm) by one TCD and two
FID detectors. The catalysts were firstly pre-treated in N2/ethanol
(20 mL/min) at 300 °C for 0.5 h before reaction. Nitrogen was used as
the internal standard for calibration and calculation of GC results. The
kinetic study was carried out by the Weisz-Prater criterion to discard
any mass transfer limitation [40–43].
Zinc is a special transition metal, as it was reported to improve
availability of Lewis base sites [35,36], and has a good track record on
ethanol dehydrogenation [37]. In this work, a series of MgO-SiO2
(65:35) catalysts with different ZnO loadings were prepared by a simple
impregnation method and evaluated for selective ethanol transforma-
tion. We showed that how selectivity of this reaction can be tailored
towards specific cascade formation of either acetaldehyde or 1,3-BD as
major products by controlling amounts of ZnO addition into MgO-SiO2
(65:35) substrate. The purpose of this work is not only to investigate the
effect of different ZnO loadings on the selectivity control of desirable
products on Zn-promoted MgO-SiO2 catalyst, but also to improve the
fundamental understandings about the interfacial effect of mixed metal
oxide catalysts on ethanol conversion.
2.4. Catalyst characterization
The crystalline phases of the samples were identified by X-ray
powder diffractions (XRD) using a diffraction meter (D/Max-rB) with
Cu-Kα radiation (λ = 1.54056 Å) at room temperature. The scanning
rate was 4°/min, the 2θ was from 10° to 80°.
The specific surface area of the material was determined by ap-
plying Brunauer- Emmett-Teller (BET) model on
a Micromeritics
ASAP2460 apparatus. The samples were pretreated for 6 h in nitrogen
at 200 °C before analysis.
The Fourier transform infrared spectroscopy (FT-IR) signal of the
catalyst was recorded on a Nicolet 380 infrared spectrometer (USA).
The sample was pressed into a thin self-supported wafer in KBr and
placed in the IR cell. The FT-IR spectra of the catalysts were recorded at
room temperature against an air background. FT-IR spectral signals in
2. Experimental section
the wave number range of 4000−400 cm−1
.
2.1. Materials
The acidity and basicity of the catalyst were investigated by CO2-
temperature-programmed desorption (CO2-TPD) and NH3-temperature-
programmed desorption (NH3-TPD) on a Micromeritics Autochem II
2920 apparatus. 0.05 g of catalyst was installed in a U-shaped fixed-bed
quartz micro reactor. After pretreatment under argon at 500 °C for 1 h,
the catalyst was cooled to 100 °C, then a mixture gas 5 % CO2(NH3)/He
(30 mL/min) were applied, followed by flowing in He (30 mL/min)
until the base line was stabilized, and heating up to 900 °C at 10 °C/min
to induce desorption of CO2(NH3).
Magnesium hydroxide, tetraethyl orthosilicate (TEOS) and ammo-
nium hydroxide were purchased from Aladdin Chemistry Co. Ltd.
(Shanghai, China), ethanol and zinc nitrate hexahydrate were pur-
chased from Sinopharm group chemical reagent co. LTD (Shanghai,
China). All chemicals are used directly without further purification.
2.2. Catalyst preparation
The temperature-programmed desorption of ethanol (ethanol-TPD)
was used to study the ethanol to 1,3-BD reaction process. 50 mg catalyst
in a U-shaped fixed-bed quartz microreactor treated at 500 °C (ramping
rate 10 °C/min) for 0.5 h under flowing 3 % O2/He (20 mL/min). Then
the sample was cooled to 50 °C, switching to He gas (20 mL/min) for
30 min remove water and impurities from the surface of the material.
Ethanol was bubbled in a U-shaped fixed-bed quartz micro reactor until
the saturated adsorption of ethanol. The sample was purged by flowing
30 mL/min He for 40 min till stabilization of the baseline. The tem-
perature was then raised to 900 °C (10 °C/min) in a He (30 mL/min) gas
atmosphere, and the exhaust gas was connected to the HPR20 online
mass spectrometer to determine composition at the same time during
the heating process. To analyze the composition, different mass-to-
charge ratios (m/e) in the mass spectrometry have been set to follow
the law of mass cracking: hydrogen = 2, acetaldehyde = 44, 1,3-buta-
diene = 54, ethylene = 27.
SiO2 was prepared by the procedure reported by Stöber et al. [38]:
TEOS was hydrolyzed using an ethanol-water ammonia solution
(25:15:3.14 vol./vol./vol.) in a closed vessel by stirring at room tem-
perature for 4 h, followed by centrifugation and thorough washing with
ethanol. Then the solid products were dried at 100 °C for 12 h, and
calcined at 500 °C for 5 h in air.
MgO-SiO2 (MgSi) catalysts were prepared with a 65:35 M ratio
(based on the results of our recent study) by the procedure reported by
Kvisle et al. [39]: Mg(OH)2 and SiO2 were mixed at 50 °C for 5 h in
water. Then the suspension was stirred constantly and heated at 100 °C
to remove excess H2O. Finally, the dried solid catalyst was calcined at
500 °C for 5 h in air.
The ZnO promoted MgO-SiO2 catalysts were prepared by incipient
wetness impregnation: the solution of Zn(NO3)2·6H2O (Solute mass was
determined by the load) was added to the support material and left to
equilibrate for 12 h, then dried at 100 °C for 12 h. Finally, the dried
solid was calcined at 500 °C for 5 h in air. The above methods were used
to prepare different MgSi catalysts loaded with ZnO of 0.1 wt.%, 0.2 wt.
%, 0.4 wt.%, 0.8 wt.%, 1 wt.%, 5 wt.%, as denoted as ZnMgSi-X.
In order to further study the acid-base properties of the catalysts,
the samples were characterized by isopropanol temperature-pro-
grammed desorption (IPA-TPD). A quartz U-tube reactor was loaded
with 100 mg of sample. The samples were pretreated in the presence of
2