J. Am. Ceram. Soc., 93 [6] 1591–1596 (2010)
DOI: 10.1111/j.1551-2916.2010.03618.x
r 2010 The American Ceramic Society
ournal
J
Reactions in Eucryptite-Based Lithium Aluminum Silicates
Timothy Jochum and Ivar Reimanisw
Colorado Center for Advanced Ceramics, Metallurgical and Materials Engineering Department, Colorado School of
Mines, Golden, Colorado 80401
The reaction sequence to synthesize b-eucryptite, LiAlSiO4,
The mechanism by which this reaction occurs has not been
established. In air, the least stable of the three reactants in Re-
action (1) is Li CO . Its decomposition in air is, as described by:
from the raw ingredients SiO , Li CO , and Al O was
2
2
3
2
3
studied using thermal analysis and X-ray diffraction techniques.
Reactions were examined by heating the raw ingredients as two-
component and three-component mixtures in air, then cooling
for phase analysis. In some cases, cyclic heating was performed
to ensure a complete reaction. It was found that a complex se-
quence of reactions involving several intermediate phases occurs.
The single oxides (SiO and Al O ) react with Li CO to form
2
3
Li2CO3 ! Li2O þ CO2ðgÞ (2)
Reaction (2) is thermodynamically favorable when the concen-
tration of CO decreases below a critical value that depends on the
2
temperature. For example, using the thermodynamic properties
2
2
3
2
3
9
for the compounds in Reaction (2), at 7271C, the critical partial
the binary oxides (Li Si O , Li SiO , and LiAlO ); SiO reacts
2
2
5
2
3
2
2
with Li CO before Al O . Subsequently, the binary oxides
z
pressure of CO in air is about 0.13 torr. Our calculations with the
program HSC Chemistry 5.1 (Outokumpo Research Oy, Pori,
Finland) on the relative thermodynamic stability of Li CO in
2
2
3
2
3
form ternary oxides (LiAlSi O6 and LiAlSiO ). Finally,
2
4
2
3
the ternary oxides form the equilibrium product, b-eucryptite
LiAlSiO ). These reactions are discussed in the context of the
thermodynamic properties of the various compounds.
flowing air (B1 L/min) predict that decomposition begins to occur
at about 6001C, well below the melting temperature of Li CO
in the three-
component mixture described in Reaction (1) decomposes at rel-
atively low temperatures and produces Li O, which is highly re-
active with Al and SiO , as described in more detail below.
It is well established that Al and SiO do not react with
each other for the temperatures and times used to calcine
(
4
2
3
1
0
m 2 3
(T 57231C ). Thus, it is expected that the Li CO
I. Introduction
2
2
O
3
2
4
b-EUCRYPTITE, LiAlSiO , has interest in a variety of applications
O
2 3
2
ranging from low coefficient of thermal expansion (CTE) ma-
1
–3
terials to superionic conductors. This material has a hexago-
nal crystal structure and belongs to the space group, P6 22.
Polycrystalline b-eucryptite exhibits a slightly negative average
11,12
b-eucryptite,
involve Li CO
research by Smirnov et al. describes the physical behavior of
and thus the first reactions expected to occur
or its decomposition product, Li O. Previous
4
2
3
2
1
3
ꢁ
6
CTE, resulting from the thermal anisotropy (a 5 8.6 ꢀ 10
a
Li CO with regard to the decomposition toward Li O. The
2
3
2
ꢁ
1
, a
ꢁ6
ꢁ1 4,5
1C
c
5 ꢁ18.4ꢀ 10 1C
) between the two main crystal-
2 3 2
Li CO –Li O system forms a eutectic at approximately 7051C
lographic directions of the hexagonal a-axis and c-axis. Com-
posites with near-zero CTE may be designed by combining
positive CTE materials with b-eucryptite. Aside from the un-
usual thermal properties, b-eucryptite also undergoes a pressure-
induced phase transformation at ambient temperatures. The
transformation has been observed by in situ synchrotron
X-ray diffraction (XRD) as well as in situ Raman spectros-
2
and 13 mol% of Li O. Thus, a reactive liquid is expected to form
slightly below the Li CO melting point when the three reactants
2
3
in Eq. (1) are heated. The formation of lithium aluminates and
However, it is
14,15
lithium silicates has been studied previously.
not well understood what sequence of reactions are present for
the three-component mixture, as shown in Reaction (1).
The present study is motivated by the desire to determine and
ultimately control the calcination process in the synthesis of
b-eucryptite. The three different two-component raw mixtures
comprising the reactants in Reaction (1) were prepared and
characterized with thermal analysis and XRD, with the goal of
better understanding how the two-component reactions may in-
fluence reactions in the three-component raw system.
6
,7
copy. This unique behavior motivates fundamental studies to
understand better the material structure–property relationships.
Processing of b-eucryptite and its composites is typically
achieved by either a glass ceramic technique, whereby eucryptite
3
crystals are formed within a glass matrix during ceramming, or by
5,6
powder synthesis and subsequent powder metallurgy. In the
latter case, control over stoichiometry, purity, and powder char-
acteristics such as morphology, size, and size distribution is im-
portant as these factors will influence the sintering behavior as well
as the final properties. Such a control may only be achieved if the
sequence of reactions during the powder synthesis is understood.
II. Experimental Procedure
(
1) Powder Preparation
Raw powders were mixed with a specific composition target of
LiAlSiO . As provided by Reaction (1), the ratio of Li CO ,
5
,6,8
Previous studies
the appropriate ratios of Li
about 12001C according to the following reaction:
have shown that b-eucryptite forms when
2
CO , Al , and SiO are heated to
3
O
2 3
2
4
2
3
Al O , and SiO is [1:1:2], respectively. The mass ratio corre-
2
2
3
sponding to this molar ratio is [1:1.38:1.63]. Lithium carbonate
(
2 3
Li CO —Alfa Aesar, Ward Hill, MA), aluminum oxide
Li2CO3 þ Al2O3 þ 2SiO2 ! 2LiAlSiO4 þ CO2ðgÞ
M. Rigaud—contributing editor
(1)
(
Al O —CoorsTek, Golden, CO), and silicon oxide (SiO —
2
2
3
Sigma Aldrich, St. Louis, MO) were weighed and then mixed
to achieve the ratio [1:1:2]. Because the Sigma Aldrich SiO
2
y
2
contains excess H O, the mass ratio used to weigh the powders
z
In ambient air in Golden, Colorado, where the present experiments were performed,
yIt was determined in separate thermogravimetric experiments conducted by the authors
that the Sigma Aldrich contains about 9% by mass H O which is bonded to SiO ; all of the
excess H O leaves as a vapor when the specimen is heated to 4001C, and thus the H O is
thought not to participate in any higher temperature reactions.
this corresponds to about 200 parts per million (ppm) CO
2
Manuscript No. 26940. Received October 9, 2009; approved December 14, 2009.
This work was supported by the National Science Foundation Ceramics Program Grant
DMR-0746086 (TJ) and the U.S. Department of Energy’s Office of Basic Energy Sciences
Grant #DE-FG02-07ER46397 (IR).
#
2
2
2
2
1
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