Organic Process Research & Development
Article
or telescoped reaction that involves a transaminase is
uncommon.
charged into a 2000 L glass-lined reactor at 10∼20 °C, and the
stirrer was started. A solution of sodium hydroxide (29.9 kg) in
purified water (116.7 kg) was added to adjust pH to 6∼7.
Then, ruthenium (iii) chloride trihydrate (4.5 kg, 0.05 equiv)
was added in one portion, and the mixture was cooled to 0∼10
°C. Sodium hypochlorite solution (634.0 kg, 2.5 equiv) was
added into the above mixture at 0∼10 °C. Then, the reaction
mixture was maintained at 0∼10 °C for 2∼3 h. Meanwhile, the
mixture was sampled for GC analysis every 0.5∼2 h. The
reaction was considered complete when the area% of 2-
methyltetrahydro-2H-pyran-4-ol was ≤1%. Dichloromethane
(217.1 kg) was added to the reaction mixture. Then, the
phases were separated, and the aqueous phase was re-extracted
with dichloromethane (106.1 kg). Then, the combined organic
phase was filtered with a nutsche filter, which was preloaded
with Celite (20.3 kg). The filter cake was soaked with
dichloromethane (45.9 kg). The rinsing liquor was combined
with the filtrate. A solution of sodium sulfite (11.5 kg) in
purified water (116.9 kg) was added to the combined filtrate at
15∼25 °C. Then, the phases were separated, and the aqueous
phase was re-extracted with dichloromethane (46.9 kg) at
15∼25 °C. The combined organic phase was concentrated at
≤25 °C under reduced pressure until no more distillate was
observed and DCM residual ≤10%. The resulting pale yellow
liquid (31.1 kg, assay by NMR with 85.4%) was obtained with
GC purity of 96% (GC a/a). This equates to a 68.3% yield
from 2-methyl-tetrahydro-pyran-4-ol. The liquid was directly
used in the next step. 1H NMR (400 MHz, CDCl3): δ
4.25∼4.30 (m, 1 H), 3.70∼3.76 (m, 1H), 3.64∼3.67 (m, 1H),
2.54∼2.62 (m, 1H), 2.36∼2.42 (m, 1H), 2.25∼2.33 (m, 2H),
1.31 (d, J = 6.4 Hz, 3H).
EXPERIMENTAL SECTION
■
Analytical Methods. Chiral GC for 1 and racemic 3.
Column, Supelco BetaDex 225; 30 m × 0.25 mm × 0.25 μm,
#24348. Constant flow with helium at 1.2 mL/min; gradient,
60 °C for 0.25 min.
Ramp to 150 °C at 7 °C/min; hold for 2 min; FID
detection.
UPLC Method for 1and 2. Before analysis, the quenched,
clarified samples were derivatized with Marfey’s Reagent (CAS
95713−52-3).10 A 50 μL sample was mixed with 10 μL of
aqueous 1 M sodium bicarbonate and 200 μL of Marfey’s
Reagent (5 g/L in acetonitrile) for 60 min at 40 °C. The
reaction was quenched with 10 μL of 1 M HCl and diluted
with 230 μL of acetonitrile. Column, Waters BEH C18, 2.1 ×
100 mm, 1.7 μm, part # 186002350; column temperature, 45
°C; flow rate, 0.5 mL/min; mobile phase, 0.1% aqueous TFA/
ACN; gradient, t = 0 min 95:5, t = 4 min 70:30; UV detection
at 340 nm.
Screening of KRED Enzymes. Screening of the enzymes
was carried out in a 96-well format. Plates contained 1 mg of
enzyme in 20 uL of phosphate buffer. Each well was charged
with 100 mM potassium phosphate, 2 mM MgCl2 buffer, pH
7.0 (500 uL); pyranone 1 (1 mg) in DMSO (10 uL); glucose
dehydrogenase Codexis CDX901 (0.05 mg); NADP+ (0.05
mg); NAD+ (0.05 mg); and glucose (1.9 mg). The plates were
incubated with shaking at 30 °C overnight and quenched with
1.0 mL of ethyl acetate. The organic phase was analyzed using
chiral GC.
Preparation of (R)-2-Methyltetrahydropyran-4-one
(2). Purified water (365.3 kg) was charged into a 1000 L
glass-lined reactor, and the stirrer was started. Disodium
phosphate dodecahydrate (7.4 kg) and dihydrogen phosphate
dihydrate (2.4 kg) were added into the mixture at 20∼25 °C
and stirred until solid was dissolved completely. Then,
isopropanol (42.0 kg), 1 (31.0 kg, 26.4 kg corrected by the
NMR assay with 85.4%), and β-dpnh dipotassium salt (0.26
kg) were added into the mixture at 20∼25 °C. Then, the
system pH was detected and ensured in the range from 6.5 to
7.5. KRED lysate (6.6 kg) was added into the mixture at
10∼25 °C. Then, the reaction mixture was heated to 23∼27
°C and stirred for 13∼14 h. Meanwhile, the mixture was
sampled for GC analysis every 0.5∼1.5 h. The reaction was
considered complete when the ee value of 2 was ≥98.0%.
Hydrochloric acid (3.6 kg) was added into the mixture at
10∼25 °C to adjust pH to 2∼3 and stirred for 0.5∼1 h.
Sodium hydroxide solution (6.5 kg, 20% w/v), which was pre-
prepared, was added dropwise into the mixture at 10∼25 °C to
adjust pH to 6∼8. Then, Celite (6.6 kg) was added and stirred
for 0.5∼1 h. The mixture was filtered with a stainless steel
centrifuge under the protection of nitrogen. The filter cake was
rinsed with purified water (26.5 kg). The filtrate was
transferred into a 1000 L glass-lined reactor and stirred until
it becomes homogeneous for temporary storage. The pale
yellow liquid (482.5 kg, assay by Wt % with 2.5%) was
obtained with an ee value of 98.0%. This equates to a 46.2%
yield from 2-methyldihydro-2H-pyran-4(3H)-one. The solu-
tion was directly used in the next step.
Screening of Transaminase Enzymes. Screening of the
enzymes was carried out in a 96-well format. Plates contained 1
mg of enzyme in 20 μL of phosphate buffer. Each well was
charged with 100 mM potassium phosphate buffer, pH 7.5
(500 uL); pyranone 1 (0.57 mg) in DMSO (10 uL); pyridoxal
phosphate (0.37 mg); and isopropylamine hydrochloride (0.96
mg). The plates were incubated with shaking at 40 °C
overnight and quenched with 0.5 mL of acetonitrile. The
mixtures were centrifuged to clarify and analyzed using uPLC
after derivatization with Marfey’s Reagent (CAS 95713−52-3).
Preparation of 2-Methyl-tetrahydro-pyran-4-ol. Puri-
fied water (121.5 kg) was charged into a 500 L glass-lined
reactor, and the stirrer was started. Then, sulfuric acid (30.5
kg) was added slowly at <40 °C and stirred for 0.5 h. (3-Buten-
1-ol) (31.0 kg, 1.0 equiv) was added and stirred for 0.5 h.
Then, the mixture was heated to 50∼60 °C. Paraldehyde (19.8
kg, 0.36 equiv) was added into the above mixture in three
portions. Then, the reaction mixture was maintained at 50∼60
°C for 3∼4 h. Meanwhile, the reaction was sampled for GC
analysis every 1∼2 h. The reaction was considered complete
when the area% of 3-Buten-1-ol was≤1%. The resulting
mixture was cooled to 10∼20 °C to give 201.6 kg (assay by
NMR with 19.7%) of yellow liquid with GC purity of 73%
(GC a/a). This equates to an 82.4% yield from starting 3-
buten-1-ol. The solution was directly used in the next step. 1H
NMR (400 MHz, DMSO): δ 3.74∼3.78 (m, 1H), 3.51−3.55
(m, 1H), 3.19−3.30 (m, 2H), 1.74−1.78 (m, 2H), 1.66−1.68
(m, 2H), 1.19−1.22 (m, 1H), 1.02−1.05 (m, 3H), 0.93−0.99
(m, 1H).
Preparation of 2-Methyldihydro-2H-pyran-4(3H)-one
(1). 2-Methyltetrahydro-2H-pyran-4-ol (200.5 kg, 39.5 kg
corrected by the NMR assay with 19.7%, 1.0 equiv) was
Preparation of (2R,4R)-2-methyltetrahydro-2H-
pyran-4-amine (4). Purified water (6.1 kg) and isopropyl
amine (25.3 kg) were charged into a 200 L glass-lined reactor
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Org. Process Res. Dev. 2021, 25, 941−946