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high-temperature. When the Ni content is relatively low, the con-
tents of Ti and B per unit volume are relatively high, and, thus,
much heat can be evolved from the SHS reactions of Ni–Ti–B
system, which creates high-temperature to accelerate the growth
of TiB2. Strong internal stresses have been generated during the
anisotropic growth of TiB2, which can even cause the formation
of transgranular cracks [4,5]. Besides, it can be seen that there
are small amounts of remaining liquids (bonding agents) on the
surface of or among TiB2 particulates, which will be discussed
in the following part.
When Ni content increases to 60 wt.%, the average size of
TiB2 particulates dramatically decreases to only about 1–2 m,
and there are large amounts of remaining liquids surround-
ing TiB2 particulates, as shown in Fig. 4(d). Furthermore, the
exaggerated growth phenomenon of TiB2 particulates has disap-
peared. When Ni content increases to 70 wt.%, the average size
of TiB2 particulates decreases further. The insert in Fig. 4(e) is
the local magnification as schematically illustrated, from which
it can be seen that the average size of TiB2 is only about 0.6 m
or less, and the prismatic morphology of TiB2 is still complete
and clear.
Fig. 5. Local magnifications of the frame in Fig. 1(a).
Ni–Ti–B system, from which it can be observed the clear growth
striation on the (0 0 0 1) crystal face of TiB2. Hence, the solution,
reaction and precipitation mechanism is further confirmed by the
presence of growth striation.
The decrease of the average size of TiB2 particulates is
mainly due to the decrease of combustion temperature as Ni
content increases (Fig. 2), because grain growth is an exponen-
tial function of the combustion temperature [30]. The decrease
of combustion temperature can be attributed to the following
two reasons: (i) the heat release from Ti–B reaction per unit vol-
ume of the reactant decreases when Ni content increases and (ii)
the more Ni content is, the more heat absorption of Ni melt is.
Besides, another important factor influencing the size of TiB2
grains is the decrease of Ti and B concentration per unit with Ni
content increasing, which reduces the probability of Ti and B
atoms to diffuse continuously onto the TiB2 grains synthesized.
In addition, the excess Ni phase also serves as a diluent and pre-
vents the diffusion of Ti and B atoms during the SHS reaction,
which also restrains the growth of TiB2.
4. Conclusions
(1) The main products of Ni–Ti–B system synthesized via SHS
reactions are TiB2 and Ni. In addition, the transient phases
Ni4B3, Ni3B, NiB and Ni3Ti are also synthesized, which
indicates the SHS reactions in Ni–Ti–B system are incom-
plete. And the change in the content of Ni within the chosen
range from 30 to 70 wt.% has little effect on the phase
compositions of the products.
(2) The average sizes of normal TiB2 particulates are nearly
the same and about 4–6 m when Ni contents are 30, 40
and 50 wt.%. Furthermore, TiB2 particulates in the prod-
ucts of these three systems present exaggerated growth and
their sizes can even reach 10–15 m. In addition, the size of
TiB2 particulates decreases dramatically to 1–2 m when
Ni content increases to 60 wt.% while to 0.6 m or less at
70 wt.% Ni.
(3) The addition of Ni facilitates to form more liquid phases that
are beneficial to TiB2 formation during SHS reaction pro-
cess. The formation mechanism of TiB2 in Ni–Ti–B system
can be characterized by the solution, reaction and precip-
itation processes. This can be further substantiated by the
presence of remaining liquids, the typical hexagonal-prism
morphology and the growth striation on (0 0 0 1) crystal face
of TiB2 particulates.
3.4. Solution, reaction and precipitation
In the present study, the addition of Ni to Ti–B system
is an aid to form liquids during the SHS reaction, because
the Ni–Ti and Ni–B liquids can be formed at lower temper-
ature compared with the higher melting points of Ni, Ti and
B. Then further dissolution of Ti and B is greatly accelerated
with temperature rising and, hence, the Ni–Ti–B liquids tend
to be formed. When the concentrations of Ti and B in the
liquids reach supersaturation, the nucleation of TiB2 becomes
thermodynamically feasible, and then TiB2 will be formed
and precipitated out from the liquids. Therefore, the formation
mechanism of TiB2 can be characterized by the solution, reac-
tion and precipitation processes, which can be evidenced by
prism morphology of TiB2 (Fig. 4(a–e)). Horlock et al. [3] also
reached the similar conclusion that the formation of TiB2 was a
melting–solution–precipitation reaction in their study.
Acknowledgements
This work is supported by The National Natural Science
Foundation of China (no. 50531030) and The Ministry of Sci-
ence and Technology of the People’s Republic of China (nos.
2005CCA00300 and 2006AA03Z566) as well as The Project
985-Automotive Engineering of Jilin University.
Fig. 5 is the local magnification of Fig. 4(a), and it shows
the typical morphology of TiB2 in situ synthesized by 30 wt.%