D. Li, et al.
MolecularCatalysis474(2019)110404
[9–13]. However, the use of noble metals presents economic challenges,
owing to high costs, scarce resources, and these metal particles are
easily agglomerated during the reaction and limit availability of large-
scale application and production. In addition, the transition metals (Cu,
Ni, Co, Fe) as catalysts are also explored [14–18], although the cost of
this type of catalyst is not high, the catalytic activity is normally poor.
These catalysts cannot be applied to practical production without fur-
ther complicated modification. Besides, many catalytic systems involve
the basic reaction medium. Due to its basicity, it produces a lot of or-
ganic acid salts and thus the mixtures after reaction need further neu-
tralization and acidification so as to obtain the target products.
Therefore, the exploration of new materials based on non-noble metal
and base-free highly active systems become the focus of the catalysis
field.
Formic acid (FA) is one important source of C1 raw materials in
high demand for the chemical, leather, textile, pharmaceutical, agri-
cultural industries. Particularly, FA is explored as a promising medium/
carrier for hydrogen storage and an energy-efficient alternative for the
sustainable hydrogen production based on reversible FA−CO2 inter-
conversion [19]. A diverse range of highly attractive products and
building blocks can be derived from FA as well [20]. FA salts are also
widely used for environmentally friendly runway de-icing and fuel in
fuel cells [21]. Therefore, FA as a versatile renewable reagent for green
and sustainable chemical synthesis has attracted substantial research
interest in recent years. Industrial production technologies of FA gains
mainly from fossil resources, which have an unfavorable impact on the
environment [22]. Up to now, FA production from biomass has been
demonstrated to be a promising process [23]. Developing alternative
routes to produce FA directly from glycerol is desirable from both
economic and ecological perspectives.
The various vanadium-based catalysts have been reported to cata-
lyze the selective oxidation of alkanes, alkenes, arenes, alcohols, alde-
hydes, ketones, and sulfur species, as well as oxidative C − C or C − O
bond cleavage, C − C bond formation, deoxydehydration, hydrogena-
tion, dehydrogenation and polymerization [24]. Especially, the vana-
dium-based catalysts were highly active for the oxidations of biomass-
derived carbohydrates [22,25–28] and saccharides [29,30]. Tre-
mendous efforts have also been devoted to the selective oxidation of
glycerol to FA with different oxidizing agents. In our previous report,
the silica-encapsulated heteropolyacid (H4PMo11VO40) can convert
glycerol to FA selectively, but the process needs the aid of extra ad-
ditives and also an excess of H2O2 as oxidant [31]. The vanadium-
substituted phosphomolybdic acids could exhibit exceptionally high
conversion efficiency in highly concentrated aqueous solutions with
molecular oxygen as oxidant, but the isolation of water-soluble catalyst
is difficult after reaction [32].
Zirconium phosphate (ZrP) as a family of transition metal phosphate
materials, increasingly attracts research interest due to its outstanding
physical and chemical properties, including an extremely high ion-ex-
change capability and excellent thermal stability. These superior
properties, along with simple preparation and easy functionalization,
making ZrP-based materials as promising candidates for a wide range of
applications [33,34]. In this work, novel vanadium-based ZrPs are
prepared without using any solvents by mechanochemical transforma-
tion. The ZrP can be found to act as an efficient support to immobilize
vanadium source, wherein the surface P(OH) groups provide strong
interaction toward vanadium species. Owing to such strong interaction,
the obtained ZrP-supported vanadium catalysts show high activity and
good reusability for the selective oxidation of glycerol to FA using
molecular oxygen as the oxidant. Systematic activity tests and catalyst
characterizations have been applied to identify the roles of ZrP and
vanadium sites in FA formation in detail. Finally, the relationship of
structure with catalytic activity is presented herein and possible reac-
tion mechanism is proposed as well.
2. Experimental
2.1. Materials
All chemicals and solvents were commercially available and used as
received without further purification. Zirconium oxychloride
(ZrOCl2·8H2O, 98 wt.%), hydroxyacetone (HA, 95 wt.%) and dihy-
droxyacetone (DHA, 99 wt.%) were provided by Macklin. Vanadium
(IV) oxide sulfate (VOSO4, AR) was acquired from Meryer. Vanadyl
acetylacetonate (VO(acac)2), ammonium vanadate (NH4VO3) and so-
dium metavanadate (NaVO3) were all analytical reagent grade and
purchased from Aladdin. Ammonium dihydrogen phosphate
(NH4H2PO4) and glycerol, were also analytical reagent grade and sup-
plied by Sinopharm. Formic acid (FA, 98 wt.%), ethylene glycol (EG,
98 wt.%), acetic acid (AA, AR) and concentrated sulphuric acid (H2SO4,
98 wt.%) were all obtained from Lingfeng. High purity O2 (99.9%). was
supplied by Shangnong Gas Factory.
2.2. Catalyst preparation
2.2.1. Preparation of amorphous ZrP
The amorphous ZrP was prepared by a precipitation method ac-
cording to the previous procedure [35]. Briefly, an aqueous solution of
NH4H2PO4 (1.0 mol L−1, 64 mL) was added dropwise to an aqueous
solution of ZrOCl2·8H2O (1.0 mol L−1, 32 mL) at a molar ratio of P/
Zr = 2. The mixture was stirred overnight at room temperature, then
filtered, and washed with copious deionized water until the pH of the
filtrate reached to neutral and free of Cl−, which was detected by
aqueous AgNO3 solution. The resulting material was dried at 100 °C for
12 h, followed by calcination at 400 °C for 4 h in a muffle furnace and
the solid powder was denoted as ZrP.
2.2.2. Preparation of catalysts
The ZrP-supported vanadium catalysts can be achieved by me-
chanochemical synthesis. As a typical example, 0.5 g ZrP and a certain
amount of VOSO4 were mixed in agate mortar, and then continuously
grinded for 30 min. The resulting material was calcinated at 550 °C for
3 h in a muffle furnace, unless indicated otherwise. The obtained
sample was named as xV/ZrP-m, x stands for the loading contents of
vanadium on ZrP support. According to a similar method, NH4VO3,
NaVO3 and VO(acac)2 as vanadium precursors afforded the corre-
sponding catalysts 2 V1/ZrP-m, 2 V2/ZrP-m, 2 V3/ZrP-m, respectively.
No solvents were employed in the course of mechanochemical synth-
esis. For the sake of comparison, the ZrP-supported vanadium catalysts
with the same contents were prepared by the incipient wetness method,
and the resulting material was designated as 2 V/ZrP-i arisen from
VOSO4 as vanadium precursors.
2.3. Characterization
Powder X-ray diffraction (XRD) patterns were collected on a
SmartLab diffractometer from Rigaku equipped with a 9 kW rotating
anode Cu source at 45 kV and 100 mA (5–80°, 0.2° s−1). Scanning
electron microscope (SEM) accompanied by energy dispersive X-ray
spectrometry (EDX; accelerated voltage: 20 kV) was used to study the
morphology and the elements distribution (JEOL JSM-6360LV, Japan).
High resolution transmission electron microscopy (HRTEM) was per-
formed in a JEOL JEM 2010 transmission electron microscope oper-
ating at 200 kV with a nominal resolution of 0.25 nm. The samples for
HRTEM were prepared by dropping the aqueous solutions containing
the NPs onto the carbon-coated Cu grids. Nitrogen (N2) adsorption
isotherms and pore size distribution curves were measured at −196 °C
on a BELSORP-MINI analyzer. The samples were degassed at 200 °C for
1 h to a vacuum of 10−3 Torr before analysis, The BET surface area and
pore size distribution of the samples were calculated using the BET
(Brunauer–Emmett–Teller)
equation
and
the
BJH
2