Y. Wang, et al.
MolecularCatalysis480(2020)110630
Fig. 5. Reusability of AC as catalyst on FA conversion, EL and EmF yields.
Reaction conditions: FA (0.2 M, 3 mL), catalyst (100 mg), ethanol, MW, 170 °C,
5 min. (a) Control test 1: AC (100 mg), ethanol (3 mL), MW, 170 °C, 5 min then
after centrifugation and filtration, the liquid solution was recharged with fresh
FA. The FA (0.2 M, 3 mL) was heated under MW at 170 °C for 5 min. (b) Control
test 2: AC (100 mg), ethanol (3 mL), MW, 170 °C, 5 min then after centrifuga-
tion and filtration, the solid was washed with ethanol for free times, dried and
then reused.
Fig. 4. Influence of the nature of the alcohol on FA conversion, AL and AmF
yields. Reaction conditions: FA (0.2 M, 3 mL), catalyst (100 mg), methanol,
MW, 170 °C, 5 min.
Generally, the polymerization of FA to oligomeric compounds at a high
concentration should response to the decrease of ML yield [48].
3.5. Scope of the reaction
catalyst.
Under optimized conditions (FA (0.2 M, 3 mL), AC (100 mg), MW,
170 °C, 5 min), the alcoholysis of FA using different alkyl alcohols was
studied. With the increase of the alcohol chain length, the yield of ALs
slightly decreased from 78% to 64% with methanol and n-butanol, re-
spectively (Fig. 4). With branch alcohol iso-propanol, 39% of iso-propyl
levulinate yield was relatively lower than that with linear alcohol n-
propanol (66%). One can notice that more intermediate was left with
iso-propanol. In our hands, conversion to iso-propyl levulinate is more
difficult, which was probably caused by steric effects and the nature of
the hydroxyl group(OHII) [22]. The tendency is consistent with the
literatures [22,25,49], and these results suggest that AC has a universal
catalytic ability for the alcoholysis of FA, and the high activity is
comparable with Al2(SO4)3 which gave 65% butyl levulinate yield in
40 min when heated to 150 °C by microwave [30].
To better understand the catalytic activity of this kind of commer-
cial activated carbon, BET, EDS, ICP-MS and acid-base properties of the
AC and spent ACs were measured (Table 2). No big changes in the
porosity and surface area of the carbons were observed by BET. How-
ever, EDS gave us a clear clue that species containing ‘sulphur’ possibly
attribute to the activity, and ca. 42% of average atomic was leached
after first run. This phenomenon consisted with the study of Zhu et al.
who identified the surface SO3H groups on graphene oxide were the
primary active sites, and the surface carboxyl groups worked sy-
nergistically during the alcoholysis of furfuryl alcohol [50]. More
concretely, these kinds of carbon materials contain a variety of oxygen-
containing functionalities, such as −OH, −COOH, and −SO3H etc.
Among them, hydroxyl groups were considered no contribution to the
catalyst activity, but carboxyl groups could help the absorption of FA on
the catalyst surface via hydrogen bonding, which will do a favour for
the conversion of FA to ALs. Similarly, Antunes et al. also proved that
oxygen-containing groups on carbon materials played a role in the
catalytic conversion of HMF to 5-ethoxymethylfurfural, 5-(ethox-
ymethyl)furfural diethylacetal and ethyl levulinate [17]. Rigorously,
EDS analysis couldn’t give a very accurate result, therefore, we also
titrated the acidic and basic groups on these samples following the
literature [51]. The results are in line well with EDS analysis as ˜
0.7 mmol/g acidic groups were lost after first run. Besides, no appar-
ently basic groups leaching were observed. Further treating AC with
ethanol and water in presence of 0.2 M furfuryl alcohol at 170 °C for 1 h
without MW offered 0.6 mmol g−1 and 0.9 mmol g−1 acidic groups
leaching respectively, which agreed with our results with microwave.
Simultaneously, when treating AC (1.5 g) with water (20 mL) at 170 °C
for 1 h, ICP-MS analysis of the filtrate showed that no significant
amounts of metals leached to water, only Ni content is at about
300 ppm. Thus, we speculate that the ‘active species’ is possibly the
acidic organosulfates on the activated carbon, and the deactivation of
the catalyst was due to the poor thermal stability of these organo-
sulfates groups.
3.6. Catalyst reusability
Recycling of the catalyst is an important step for a sustainable and
economically feasible catalytic system. Therefore, the recycle experi-
ments for AC catalyst were also carried out at 170 °C for 5 min in
ethanol. After each reaction the catalyst was separated by centrifuga-
tion, washed thoroughly with ethanol for three times and dried at
100 °C for the next catalytic reaction. Evidently, the catalyst activity
severely decreased at the second run, as FA conversion decreased from
99% to 62% and EL yield dropped to 12% from 74% (Fig. 5). To un-
derstand the deactivation of the catalyst, two control experiments were
performed (control test 1 and control test 2). One experiment was
conducted without FA as starting material under optimized conditions.
After 5 min under microwave irradiation and then centrifugation and
filtration furnished two separated phases: a liquid solution and a solid.
The liquid solution was recharged with FA (0.6 mmol) and decane
(0.015 g), and then the mixture was heated under MW at 170 °C for
5 min (control test 1). The control test 2 was performed using the op-
timized conditions with the recovered solid (after 3 times washing and
dry) instead of the pure AC. Control test 1 indicated that some active
species of AC were extracted into ethanol phase since EL was obtained
in 61% yield. Consequently, the recovered solid (control test 2) gave
poor EL and EmF yields due to leaching. Furthermore, the comparison
between control test 2 and run 2 probably implied that some other
factors may attribute to the catalyst decay, for example, oligomeric
compounds formed by FA polymerization covered some acidic groups
etc. From this point of view, the AC seems more like homogeneous
3.7. Reaction pathway and plausible mechanism
According to literatures, multiple pathways have been proposed for
the formation of AL from FA, including some key intermediates, such as
MmF and 4,5,5-trimethoxypentan-2-one (TMP). Besides, one possible
mechanism was regarding to aldehydration of FA to α-angelica lactone,
which was in turn readily attacked by alcohols to form AL [52].
4