P. Topka, M. Klementová / Applied Catalysis A: General 522 (2016) 130–137
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comb monoliths, due to high pressure drop of powder catalysts at
high flow rates. Martínez Tejada et al. [18] recently demonstrated
that ceria-based gold catalysts can be successfully deposited on fer-
ritic stainless steel and aluminium monoliths. However, ceramic
cordierite monoliths are often preferred over metallic due to high
mechanical stability and low thermal expansion coefficient, which
resulted in their successful application in automotive catalytic con-
verters and in industry. To the best of our knowledge, ceria or
ceria-zirconia supported gold catalysts washcoated on cordierite
monoliths have not yet been studied.
The aim of this work was to investigate the preparation of
cordierite monolithic catalysts with gold supported on ceria-
zirconia as an active phase. The Au/Ce0.5Zr0.5O2 catalysts were
prepared via direct anionic exchange method, which appears to
be particularly interesting as it leads to highly active oxidation cat-
alysts. Washcoating with ready-made gold/ceria-zirconia catalysts
and deposition of gold onto ceria-zirconia washcoat were com-
pared and the catalytic performance in ethanol total oxidation was
correlated with physicochemical properties of the catalysts.
powder diffraction (XRD), transmission electron microscopy (TEM),
X-ray photoelectron spectroscopy (XPS), N2 physisorption, tem-
perature programmed reduction by hydrogen (H2-TPR), and
temperature programmed desorption (TPD) of NH3 and CO2.
Chemical analysis of catalysts was done in ALS Czech Republic
using an ICP-AES analyzer.
Powder X-ray diffraction data were obtained using a Bruker D8
Discover powder diffractometer equipped with a LynxEye detector
and a primary double-crystal Si monochromator providing CuK␣1
radiation. The data were refined using the TOPAS software. LaB6
(NIST standard reference material #660) was employed as a refer-
ence material for modelling the instrumental broadening.
Transmission electron microscopy (TEM) and scanning TEM
(STEM) was carried out on a JEOL JEM 2200FS microscope operating
at 200 kV (autoemission Shotky gun, point resolution 0.19 nm) with
an in-column energy filter, a HAADF detector, and an EDX silicon
drift detector Oxford Instruments X-Max attached. Images were
recorded on a Gatan CCD camera with resolution 2048 × 2048 pix-
els using the Digital Micrograph software package. EDX analyses
were acquired and treated in the INCA software package. Pow-
der samples were dispersed in ethanol and the suspension was
treated in ultrasound for 5 min. A drop of very dilute suspension
was placed on a holey-carbon-coated copper grid and allowed to
dry by evaporation at ambient temperature.
2. Experimental
2.1. Catalyst preparation
XPS spectra were recorded on a Kratos ESCA 3400 photo-
electron spectrometer equipped with a polychromatic Mg X-Ray
source (Mg K␣, 1253.4 eV) under the pressure of 5 × 10−7 Pa. Before
the measurement, the samples were sputtered with Ar+ ions at
500 V with 10 mA current for 30 s to remove superficial layers. All
binding energies were calculated taking as reference the C–(C,H)
component of the C 1s peak fixed at 284.8 eV. The overlapping
spectral features were resolved into individual components using
the damped non-linear least squares method and the lines of
Gaussian-Lorentzian shape. Prior to fitting the Shirley background
was subtracted.
N2 physisorption on catalysts was performed using Micromerit-
ics ASAP 2020 instrument after drying at 105 ◦C under 1 Pa
at −196 ◦C were treated by the standard Brunauer–Emmett–Teller
(BET) procedure to calculate the specific surface area SBET . The sur-
face area of mesopores Smeso and the volume of micropores Vmicro
were determined by t-plot method using Lecloux-Pirard standard
isotherm [21]. The total pore volume Vtotal was determined from
the amount of nitrogen adsorbed at nitrogen relative pressure
p/p0 = 0.99.
Temperature-programmed reduction (TPR) measurements of
the catalysts (0.025 g) were performed with a H2/N2 mixture
(10 mol% H2), flow rate 50 mL min−1 and linear temperature
increase 20 ◦C min−1 up to 1 000 ◦C. A change in H2 concentra-
tion was detected with a mass spectrometer Omnistar 300 (Pfeiffer
Vacuum). Reduction of the grained CuO (0.16–0.32 mm) was per-
formed in each experiment to calculate absolute values of hydrogen
consumed during reduction.
Temperature-programmed desorption (TPD) of NH3 and CO2
was carried out to examine acid and basic properties of the cat-
alysts surface. The measurements were accomplished with 0.1 g
of a catalyst in the temperature range 20–1000 ◦C using flow rate
20 mL min−1, helium as a carrier gas and NH3 or CO2 as an adsorb-
ing gas. Prior to the measurement, each sample was calcined in
helium at 500 ◦C, then cooled to 30 ◦C and an excess of NH3 or CO2
(ten doses, 840 L each) was applied on the sample. Then, the sam-
ple was flushed with helium for 1 h to remove physically adsorbed
NH3 or CO2 and after that heating rate of 20 ◦C min−1 was applied.
A change in NH3 or CO2 concentration was detected with a mass
spectrometer Omnistar 300 (Pfeiffer Vacuum). During the experi-
The cylindrical cordierite monoliths of diameter 26 mm, length
20 mm, and average weight 6.32 g, with 200 cpsi and square chan-
nels (Céramiques Techniques Industrielles, France) were calcined
in a batch furnace in static air at 500 ◦C for 4 h before further treat-
ments.
The washcoated monoliths were prepared by manually con-
trolled dipping of a monolith in a slurry composed of diluted nitric
acid solution (1.4 wt.%) and 15 wt.% of ceria-zirconia mixed oxide
(Ce0.5Zr0.5O2, < 50 nm particle size (BET), Aldrich) [19]. Typically,
several dips were needed to obtain the desired amount of washcoat
loading. In each cycle the excess slurry was removed by blowing
air through the channels and then the samples were dried at 120 ◦C
and calcined in air at 300 ◦C for 4 h. The monoliths washcoated with
ceria-zirconia mixed oxide were labelled as CeZr.
Powder gold catalyst was prepared by the direct anionic
exchange method of gold species with hydroxyl groups of the sup-
port [20]. 2.25 × 10−4 M aqueous solution of HAuCl4 was heated
up to 70 ◦C and the ceria-zirconia support was introduced in the
amount corresponding to nominal Au loading 2 wt.%. After 1 h
of thermostating and vigorous stirring, the suspension was cen-
trifuged and the catalyst was washed with 4 M ammonia solution at
25 ◦C for 1 h. After drying in an oven at 120 ◦C overnight, the catalyst
was calcined in air at 300 ◦C for 4 h. Finally, the prepared powder
catalyst was washcoated on the cordierite monolith as described
above. The monoliths washcoated with gold powder catalyst were
labelled as AuCeZr.
Alternatively, gold was deposited on the monolith already wash-
coated with ceria-zirconia mixed oxide, which was prepared using
the above-described procedure. 2.25 × 10−4 M aqueous solution of
HAuCl4 was heated up to 70 ◦C and a monolith with ceria-zirconia
washcoat was introduced. The nominal Au loading was 2 wt.%. After
1 h of thermostating and vigorous stirring, the prepared catalyst
was removed and washed with 4 M ammonia solution at 25 ◦C for
1 h. After drying in an oven at 120 ◦C overnight, the catalyst was
calcined in air at 300 ◦C for 4 h. These catalysts were labelled as
Au/CeZr.
2.2. Characterization
The catalysts were characterized by atomic emission spec-
troscopy with inductively coupled plasma atomic (ICP-AES), X-ray