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synthesis. Numerous reactions can be performed under microwave
assisted conditions in which significant rate enhancements,
improved yield and selectivity, and a reduction in thermal by-
products have been achieved [17,18]. In particular, the reaction
time and energy input are supposed to be mostly reduced in the
reactions which last for a long time at high temperatures under
conventional conditions [17,19]. Copper phthalocyanine (CuPh) and
tetracarboxamide copper phthalocyanine (TCuPh) were also
synthesized in this research work under microwave irradiation
conditions of reactants.
Phthalocyanines are absorption pigments which possess very
high surface energy, and therefore, tend to self-agglomerate to
form coarser particles in paint formulations or in other applications
[20]. The agglomerated particles are generally mechanically
crushed into smaller particles or under high shear mixing, and
ultrasonic dispersion can also be performed to break the agglom-
erates [21,22]. The surface of the crushed pigment particles can also
be chemically treated to enable the individual particles to stay in
a stable dispersed state. However, when stored for an extended
period of time the pigment particles can again agglomerate and
adversely affect the color.
The use of phthalocyanines together with other pigments to
make the so called ‘combination pigment’ can yield new pigments
with enhanced properties. When phthalocyanine pigments are
imparted on ‘effect pigments’ one can obtain new pigments with
excellent spreading properties, brilliant colors, high color intensity,
gloss, and stability. Most effect pigments are titania coated mica
pigments, and they depict excellent brilliant colors.
Combination pigments can be produced by the deposition of
absorption pigments (or dyes) on the surface of a flaky substrate
coated with a metal oxide whereby pigment particles adhere
quickly. The combination of two pigments can exhibit satisfactory
spreading properties, high color effect, and good color saturation
[21]. Additionally, the tendency of absorption pigment particles to
flocculate is also eliminated or greatly reduced when the particles
are bound onto the substrate surfaces. Furthermore, absorption
pigments have high color intensity, light fastness, and bleed resis-
tance properties which make the resulting combination pigments
suitable for automobile finishes and other paint applications. As
a flaky substrate, pearlescent pigments of titania coated on mica are
of particular interest because the color is derived entirely from the
interference effect. They make possible combination pigments with
the widest range of colors [22].
There are very few patent studies related to the synthesis of
combination pigments. These studies are quite complex since they
involve several steps and components to synthesize the desired
combination pigment. For example, milling was needed to disperse
a phthalocyanine pigment in water, and/or additives were used to
prevent the coagulation of the pigment and improve compatibility.
All of these additional steps are time consuming, and detract from
the economic feasibility of the pigment.
The main objective of this work is to synthesize combination
pigments including mica-titania as a pearlescent pigment and CuPh
and TCuPh as absorption pigments. In this method, because the
phthalocyanines were soluble in DMF, no additional dispersing
agents or processing steps were required; in addition, no compat-
ibility binders were needed to adhere the phthalocyanines onto
mica surfaces. Simple stirring of the dispersed phthalocyanines
with mica-titania pigment gives the desired combination pigments
with enhanced gloss, hue, and color properties. Furthermore,
agglomeration of phthalocyanine molecules confronted in indus-
trial applications was eliminated by the deposition of these parti-
cles onto the mica-titania substrate. CuPh and TCuPh were used to
synthesize combination pigments at different temperatures, and
crystalline forms of phthalocyanines on mica-titania surfaces were
investigated. The desired stable
deposited onto the substrate.
b-form of CuPh was successfully
2. Experimental
2.1. Materials
Mica-titania was synthesized according to the reported proce-
dure [23]. Analytical grade phthalic anhydride, trimellitic anhy-
dride, ammonium molybdate, urea, copper (II) chloride, sodium
hydroxide (NaOH), hydrochloric acid (HCl), and dimethyl form-
amide were used in the experiments.
2.2. Preparation
2.2.1. Synthesis of copper phthalocyanine pigments
2.2.1.1. Synthesis
of
copper
phthalocyanine
(CuPh). Urea
(0.092 mol), phthalic anhydride (0.018 mol), copper (II) chloride
(0.005 mol), and ammonium molybdate (0.0596 mol) were ground
for 30 min in an agate mortar. The mixture was put into a flask and
wetted with distilled water (5 mL). It was then heated in a micro-
wave oven at 600 W for 5 min. The crude product was purified by
washing in sequence with hot water (70 ꢀC), 6 M HCl, 1 M NaOH,
and with hot water again followed by filtration. After these steps,
the pigment was washed with ethanol and filtered until the filtrate
was colorless. The resulting pigment was dried in an oven at 100 ꢀC.
2.2.1.2. Synthesis of tetracarboxamide copper phthalocyanine
(TCuPh). Urea (0.092 mol), trimellitic anhydride (0.018 mol),
copper (II) chloride (0.005 mol), and ammonium molybdate
(0.0596 mol) were used and treated as above, excluding only the
washing step with NaOH solution.
2.2.2. Synthesis of combination pigments
2.2.2.1. Synthesis of copper phthalocyanine deposited mica titania
pigment (CuPhM). The preparation of combination pigment was
carried out by mixing CuPh with mica-titania pigment in DMF
solvent. For this purpose, titania coated mica with the highest rutile
content was used [23]. First, CuPh (40 mg, 6.9 ꢁ 10ꢂ5 mol) was
dissolved in DMF (10 mL) while mixing the solution, mica-titania
pigment (0.3 g) was added and stirred for an hour. The suspen-
sion was then filtered and washed with DMF. In order to remove
any free CuPh, the wet cake was suspended in DMF and the CuPhM
particles were allowed to settle and the supernatant DMF con-
taining the CuPh was removed from the solution. In order to get rid
of free CuPh particles, the wet cake was suspended in DMF and kept
for a while to settle down CuPhM particles while the supernatant
liquid containing free CuPh particles was removed from the solu-
tion. This process was repeated until the supernatant liquid was
colorless. The wet cake was filtered and dried at 90 ꢀC in an oven.
CuPh deposited mica pigments were synthesized at different
temperatures of 25 ꢀC, 60 ꢀC, 90 ꢀC, and 120 ꢀC.
2.2.2.2. Synthesis of tetracarboxamide copper phthalocyanine
deposited mica titania pigment (TCuPhM). The same procedure in
Section 2.2.2.1 was applied except TCuPh (52 mg, 6.9 ꢁ 10ꢂ5 mol)
was used instead of CuPh for the deposition. TCuPh deposited mica
pigments were also synthesized at different temperatures which
are 25 ꢀC, 60 ꢀC, 90 ꢀC, and 120 ꢀC.
2.3. Analysis
The chemical structure of the copper phthalocyanine pigments
CuPh and TCuPh and the derived combination pigments were
identified by FT-IR spectroscopy (IR Prestige-21 SHIMADZU). The