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excess of carbonyl difluoride (COF2) into a mixture of
methanol and anhydrous sodium fluoride. The reaction
products are methyl fluoroformate and hydrogen fluoride
(Eq. (2)), that is rapidly scavenged by sodium fluoride
(Eq. (3)):
In the second step (Eq. (6)) the alkoxide reacts with
methyl fluoroformate leading to the introduction of a
methoxy group at the end of the perfluoropolyether chain, to
the formation of carbon dioxide and to the release of fluoride
ion, which can react with another acylfluoride group.
The reaction system must be completely anhydrous to
avoid the hydrolysis of the acyl fluoride group and the
consequent formation of hydrogen fluoride. In the presence
of MF, hydrogen fluoride forms MHF2 which does not react
with the acylfluoride to form the alkoxide. To avoid the
generation of HF, the metal fluorides were thermally treated
under nitrogen flow at 350 8C for at least 3 h and the solvents
were stored in the presence of molecular sieves. DAF and
methyl fluoroformate were also stored in the presence of
sodium fluoride to scavenge the HF, possibly present, as
NaHF2.
COF2 þ CH3OH ! CH3OCOF þ HF
HF þ NaF ! NaHF2
(2)
(3)
The conversion of methanol is complete and the molar yield
in CH3OCOF is higher than 95%. The only by-product
detected is methyl carbonate, CH3OC(O)OCH3, which is
formed by reaction of methyl fluoroformate with methanol
(Eq. (4)):
CH3OCOF þ CH3OH ! CH3OCðOÞOCH3 þ HF
(4)
The relatively low yield of methyl carbonate can be
explained considering the different reactivity of COF2 and
CH3OCOF toward CH3OH. The substitution of a fluorine
atom with a methoxy group in methyl fluoroformate
decreases the positive charge on the carbon of the carbonyl
group, slowing down the reaction with methanol (Eq. (4)),
especially at these low temperatures.
The reactions of alkylation reported in the following
paragraphs are described in details in Section 3.3.
2.2.1. Effect of solvents
Polar aprotic solvents are the most suitable for the
synthesis of hydrofluoropolyethers and hydrofluoroethers
when metal fluorides are required in the synthesis
[13,16,22,23]. The solvents here investigated are tetraglyme,
diglyme, acetonitrile, dimethylcarbonate, tetrahydrofuran,
dimethylformamide, ethylene carbonate and methyl fluor-
oformate (this latter might act both as a solvent and as
alkylating agent). They were all tested in the presence of
cesium fluoride.
The difference of boiling points between methyl
fluoroformate (35 8C [17–20]) and methyl carbonate
(90 8C) is high enough to enable, through a simple
distillation, the recovery of the alkylating agent with a
purity higher than 99% molar.
2.2. Synthesis of DM-FPEs
The rates of the two steps of the alkylation (Eqs. (5) and
(6)) can be defined as:
The perfluoropolyether diacyl fluorides (DAFs) having
the structure
d½RfOCF2CF2OM
¼ k1½RfOCF2COF½MF
dt
FOCCF2OðCF2CF2OÞpðCF2OÞmCF2COF
are the starting reactant for the synthesis of DM-FPEs:
À kÀ1½RfOCF2CF2OM
À k2½RfOCF2CF2OM½CH3OCOF
(7)
CH3OðCF2CF2OÞnðCF2OÞmCH3
where p, m and n are well defined values indicating the
content of the various moieties in the chain and n = p + 2.
The DM-FPEs are obtained by reacting, in a polar aprotic
solvent, DAF (here indicated as RfOCF2COF to emphasize
the acylfluoride end groups) with methyl fluoroformate and a
metal fluoride (MF).
d½RfOCF2CF2OCH3
¼ k2½RfOCF2CF2OM½CH3OCOF
dt
(8)
where k1 and kÀ1 are respectively the direct and the reverse
rate constant for the formation of the alkoxide
RfOCF2CF2OÀM+ (Eq. (5)), k2 is the rate constant for the
reaction between the alkoxide and methyl fluoroformate
(Eq. (6)).
The reaction takes place trough the following two steps:
k1
RfOCF2COF þ MF @ RfOCF2CF2OÀMþ
(5)
k
À1
According to Eqs. (7) and (8), the determination of the
rate constants requires the measurement of the concentration
of MF and RfOCF2COF during the reaction. But, being MF
and RfOCF2COF in equilibrium with RfOCF2CF2OÀM+, the
19F-NMR spectra of the reaction mixture show, generally,
only a single broad signal and, consequently, their
concentration cannot be directly measured with this
technique. Therefore, our first approach was to evaluate
the effect of solvents only on the basis of the conversion,
calculated from the 19F-NMR spectra, at different times.
k2
RfOCF2CF2OÀMþ þ CH3OCOFÀ!RfOCF2CF2OCH3
þ CO2 þ MF
(6)
In the first step (Eq. (5)) the acylfluoride group reacts with
the metal fluoride to form the metal alkoxide
RfOCF2CF2OÀM+ whose stability depends on the nature
of the metal fluoride, on the temperature (an increase of
temperature shifts the equilibrium to the left) [21] and on the
type of solvent.