G Model
CATTOD-9724; No. of Pages13
ARTICLE IN PRESS
M.A. López-Mendoza et al. / Catalysis Today xxx (2015) xxx–xxx
2
regarding the use of SBA type materials as catalyst supports
for the HDS reactions. According to the studies by Nava and
co-workers [2–6], the SBA-15 and SBA-16 materials are suit-
able supports for depositing transition metal sulfides enabling
the synthesis of bimetallic and trimetallic catalysts, which have
demonstrated greater activity than commercial catalysts supported
on alumina. Similar results have been reported by Soni and co-
workers who have synthesized NiMo catalyst supported on SBA-15
and SBA-16 which have been tested in different hydrotreatment
reactions showing a good activity and obtaining a better perfor-
mance for those supported on SBA-16 [7,8]. Meanwhile, Klimova
and co-workers have used SBA-15 and SBA-16 silicas as cat-
alytic support for the system Ni-Mo-W under different conditions
obtaining improvement in catalytic activity for hydrodesulfur-
ization of dibenzotiophene-like molecules [9–11]. Adjaye and
co-workers have proven the effectiveness of SBA-15 as support
for HDS catalysts using system Ni-Mo and Fe-W obtaining cat-
alytic activities comparable to those of commercial NiMo-alumina
catalysts [12,13]. Rayo and co-workers have studied the effect of
the acid–base conditions of the impregnation media and the pres-
ence of dopant heteroatoms such as Al, Ti and Zr over Ni-Mo
sulfided catalysts supported in SBA-15 used in the HDS reaction
of thiophene, obtaining good catalytic performance, improved by
the presence of conditions or heteroatoms capable to promote
an increase the Brønsted acidity in the catalyst surface and avoid
the NiMoO4 formation, additionally they have reported that the
synthesis of transition metal sulfide precursors under acid con-
ditions favors the preservation of the porous structure of the
SBA-15 [14,15].
oven. Afterward, the obtained solid was vacuum filtered, washed
thoroughly with deionized water and dried first in air at room tem-
◦
◦
perature and then at 110 C for 18 h and finally calcined at 500 C for
◦
6 h in a static air muffle with a 2 C per minute temperature ramp,
in order to remove the organic template.
A very similar procedure was used to synthesize the SBA-16
support where Pluronic® F-127 (EO106PO70EO106, Sigma–Aldrich)
triblock copolymer was used as the structure directing and com-
pletely dissolved in the corresponding amount of HCl 2 M under
stirring. After total dissolution, TEOS was added and allowed to
◦
react at 28 C for 20 h. Then, the reaction mixture was transferred
◦
into polypropylene bottles and heated at 80 C for 48 h in oven. The
solid residue was vacuum filtered, washed thoroughly with deion-
◦
ized water and dried at room temperature and then at 110 C for
◦
18 h. Finally, the sample was calcined at 500 C in a static air muffle
with a 2 C per minute temperature ramp, for 6 h for the removal
◦
of the copolymer.
The catalytic supports based on mesoporous silicas were
obtained by the mechanical mixing of equal molar quantities of
SBA-15 and SBA-16 materials. For the preparation of the mix-
tures pure silicas were meshed in Tyler Starndard Meshes No. 120
and 150 in order to obtain product with particle sizes between
106 and 125 m; meshed silicas were blended by hand during
15 min in order to achieve a complete incorporation of the two
silicas. Supports were mixed in three different ways: a blend
was made prior to the impregnation of the active phase precur-
sors (MMIC – Mechanical Mixture + Impregnation + Calcination),
another one after the impregnation of SBA-15 and SBA-16 sepa-
rately but before calcination (IMMC – Impregnation + Mechanical
Mixture + Calcination) and finally, after separate impregnation and
calcination of SBA-15 and SBA-16 supports (ICMM – Impregna-
tion + Calcination + Mechanical Mixture).
Additional studies have focused on the surface modifica-
tion/functionalization of the SBA materials by incorporation of
other transition metals such as titania, zirconia or alumina, observ-
ing an improvement in the dispersion and reducibility of the
active species, which results in a better catalytic performance
[
2,5,16–18]. Wang and co-workers have demonstrated the impor-
2.2. Catalysts preparation
tance of porous morphology in catalysts supported in mesoporous
silica SBA-15 by the synthesis of materials with different struc-
ture showing different catalytic performance as consequence of
differences in the diffusion proceses in the porous structure
Oxide-state catalysts were prepared by the simultaneous
impregnation via incipient wetness method. Each support was
loaded with fixed equal amounts of molybdenum (5.75 wt%
as MoO3), tungsten (10.92 wt% as WO3) and cobalt (3.05 wt%
as CoO). In a typical synthesis, 1 g of support was impreg-
nated with 1 mL of impregnation aqueous solution containing
ammonium heptamolybdate tetrahydrate ((NH4)6Mo7O24-4H2O,
assay: 81–83%, Sigma–Aldrich), ammonium metatungstate hydrate
((NH4)6H2W12O40-xH2O, assay: 99%, Sigma–Aldrich) and cobalt
nitrate hexahydrate (Co(NO3)2-6H2O, assay: 98%, Sigma–Aldrich).
The concentrations of each transition-metal precursor were cal-
culated to achieve a Mo(W)/(Mo + W) atomic ratio of 0.5 and a
Co/(Mo + W) atomic ratio of 0.43. The impregnated supports were
[
19].
Despite all these studies, to date there have been no reported
research on the combination of supports, with different porosities,
for transition metal sulfides, HDS catalysts.
In this work, a group of HDS catalysts, based on transition metal
sulfides (Co-Mo-W), supported in mixtures of mesoporous silicas
(
SBA-15 and SBA-16) have been synthesized and characterized by
different physicochemical techniques in order to determine their
catalytic properties and performance.
◦
dried first at room temperature for 5 h and then at 85 C for 16 h.
◦
2
. Materials and methods
Finally, they were calcined at 500 C for 4 h in a static air muf-
◦
fle with a 2 C per minute temperature ramp. It is important
2
.1. Support preparation
to mention that the aqueous solution containing the precur-
sors of the three metals is stable during preparation of the
catalysts.
The siliceous SBA-15 and SBA-16 mesoporous materials were
synthesized according to the procedure described previously by
Fresh sulfided catalysts were prepared by sulfidation of the
oxide-state catalysts. The sulfidation reaction was carried out in a
U-shaped glass tubular reactor; oxide-state catalysts were charged
Zhao et al. [20] and Flodström and Alfredsson [21]. For the
®
synthesis of SBA-15 material, Pluronic P-123 (EO20PO70EO20
,
◦
◦
Sigma–Aldrich) triblock copolymer was used as the structure-
in the reactor and heated until 400 C in N2 at 2 C per minute; when
reaction temperature was raised, sulfidation was carried out using
®
directing agent. In a typical synthesis, the Pluronic P-123 was
3
completely dissolved in a solution of water and HCl 4 M under
stirring. After that, the required amount of tetraethyl orthosili-
cate (TEOS, 98%, Sigma–Aldrich) was added to the solution, the
a stream of 15 (v/v)% of H2S in H2 with a flux of 0.71 m per minute
◦
per catalyst gram, at controlled constant temperature (400 C) for
4 h. Once the sulfidation reaction was carried out, sulfided cata-
avoid oxidation of the transition metal sulfides.
◦
sol–gel reaction was carried out with stirring at 35 C for 24 h. The
reaction mixture was subsequently transferred into polypropylene
◦
bottles and heated at 80 C for 24 h in a controlled-temperature
Please cite this article in press as: M.A. López-Mendoza, et al., Characterization and catalytic performance of Co-Mo-W sulfide catalysts