158
C. Meyer et al. / Journal of Catalysis 292 (2012) 157–165
large pore sizes (12 MR) [7]. It is evident that at temperatures at
which zeolites show catalytic activity, the cracking of mono- and
specially dibranched isomers is faster than the isomerization of
mono- to dibranched products. With the experimental conditions
of this study (T = 493–723 K, ptotal = 20 bar, H2/n-octane = 10,
WHSV = 5.13 hꢀ1 referred to n-octane), the thermodynamic equi-
librium of monobranched products was obtained, but this was
not the case for the dibranched products due to fast cracking.
The rate of cracking of dibranched products equaled almost the
isomerization of mono- to dibranched products. Consequently,
high levels of di- or tribranched C8 alkanes could only be reached
by introducing a distillation and recycling unit or by using mem-
brane reactors. Weitkamp et al. elucidated in model compound
studies the possibility of isomerizing the C7 cut obtained from
atmospheric distillation of crude oil as an alternative to its aroma-
tization [8]. The zeolites 0.27 Pd/LaNaY-72, 0.27 Pd/HMCM-41, and
0.27 Pd/HBeta were used for the hydroisomerization of n-heptane
(pH2 = 10 bar, pn-heptane = 0.10 bar, W/Fn-heptane = 400 g h molꢀ1 with
W = dry mass of catalyst). Isomerization of n-heptane was found to
be possible up to medium conversions without considerable
hydrocracking. However, the RON of the resulting isomerization
products was much too low (37–43).
product mixture included alkanes ranging from C1–C8 and small
amounts of aromatics.
Another catalyst system for alkane isomerization to mention is
the heteropolyacid H3PW12O40 supported on ZrO2, SiO2, or carbon
[15]. These catalyst systems were investigated in the hydrocrack-
ing and hydroisomerization of n-octane to gain fuel-grade gasoline
(C4–C7) (T = 573 K, p = 1 bar, WHSV = 1 hꢀ1, H2/n-C8 = 6). The sys-
tems were positively influenced by the addition of Pt with regard
to their activity and stability.
The interest in running the alkane isomerization reaction at
very low temperatures has triggered attempts in the past to apply
highly acidic chloroaluminate ionic liquids (IL) as catalysts for this
reaction. Our group demonstrated that catalyst systems of the
general type [cation]Cl/AlCl3 (xAlCl3 > 0.5) + H2SO4 are very effective
in n-octane isomerization at temperatures as low as room temper-
ature [16]. Interestingly, these systems operate in a liquid–liquid
biphasic reaction mode allowing for a straight forward catalyst
separation and recycling. Joni and coworkers developed
a
Supported Ionic Liquid Phase (SILP) catalyst based on these acidic
chloroaluminate ionic liquids. These authors showed the impor-
tance of support pretreatment if acidic chloroaluminate ionic liq-
uids are to be immobilized on high-surface silica materials and
the high level of acidity is to be maintained [17].
Sulfated zirconia was tested in the n-octane hydroisomerization
by Busto and coworkers [9]. This study aimed for a maximum
liquid product yield (C5–C8), which was obtained at 18.5% conver-
sion for the Pt/SZ catalyst (T = 573 K, p = 15 bar, WHSV = 4 hꢀ1, mo-
lar ratio H2/n-C8 = 6, time-on-stream = 30 min). Unfortunately,
selectivities to mono- and multibranched alkane isomers within
the liquid products were not reported in this publication.
In the present work, we apply for the first time the Solid Catalyst
with Ionic Liquid Layer (SCILL) catalyst concept to realize a bifunc-
tional catalytic system for the alkane hydroisomerization reaction.
In detail, we use Pt on silica (Pt/silica) coated with a highly acidic
chloroaluminate ionic liquid ([C4C1Im]Cl/AlCl3 = 1/2) for the
isomerization of n-octane in the presence of hydrogen. The
reaction is carried out under moderate temperature conditions
(Treaction = 373–423 K) and hydrogen pressures of up to 40 bar in
a slurry-phase reaction mode (liquid organic phase and solid SCILL
catalyst). The beneficial interaction of hydrogen, platinum, and
acidic ionic liquid is highlighted by comparing the new bifunc-
tional SCILL catalyst in the presence of hydrogen with the same
catalyst in the absence of hydrogen and with the Pt-free, acidic
ionic liquid on silica under hydrogen pressure.
Silica-supported tungsten zirconia catalysts were tested in the
simultaneous hydroisomerization and hydrocracking of n-octane
(T = 573 K, p = 1 bar, WHSV = 1 hꢀ1
, ) for
H2/n-C8 = 6 mol molꢀ1
the production of C4–C8 products with high octane number [10].
The catalysts applied in this study deactivated rapidly in the ab-
sence of Pt, which is required to hydrogenate coke precursors.
Pt(0,5%)W7.5Z1.0Si performed best in n-octane isomerization with
the following selectivities within the iso-octanes: Smonobranched
=
69.5%, Sdibranched = 23.3%, and Stribranched = 7.2%. Multicomponent
nanocomposite catalysts of the type Pt/WO3/M-ZrOx were also
tested in the n-heptane hydroisomerization (398–473 K) [11]. At
398 K under trickle bed conditions, 30% n-C7 was converted with
an isomerization selectivity of more than 99% using a Pt/WO3/
Al-ZrOx catalyst (p = 8 bar, H2/n-C7 = 1, volume hour space
velocity = 1 hꢀ1). Bifunctional Pt/WOx–ZrO2 (Pt/WZr, 12.7 wt.% W)
and Pt/Beta (Si/Al = 12) catalysts were studied for the simultaneous
n-alkane hydroisomerization and aromatic hydrogenation using a
n-heptane/benzene feed mixture (25 wt.% benzene) at 30 bar,
WHSV = 3.1 hꢀ1 and H2/hydrocarbon = 10 mol molꢀ1 by Arribas
and coworkers [12]. The Pt/WOx–ZrO2 (0.6% Pt) yielded 51.7%
iso-C7 at 493 K. The obtained heptane isomers contained 30.8% of
di-and tri-branched and 69.2% of monobranched products. The
experiments with Pt/Beta (1% Pt) resulted in a 49.9% iso-C7 yield
at 533 K with selectivities of 27.5% for the multibranched heptanes
and 72.5% for the monobranched heptanes.
For monofunctional catalysts, the SCILL concept has been al-
ready successfully demonstrated in a number of studies, mostly
for hydrogenation reactions [18–24]. In SCILL catalysis,
a
traditional heterogeneous catalyst is coated with a thin film of io-
nic liquid to modify the catalyst’s activity and/or selectivity. In par-
ticular, significant effects on selectivity have been reported. These
effects have been explained by either differential solubilities of the
reactants in the ionic liquid layer leading to modified ratios of feed-
stock and product molecules at the catalytic center or by direct
chemical interactions of the IL coating with the active sites of the
catalyst. This latter option has been supported by surface science
and model catalysis studies revealing distinct interactions of an
imidazolium [NTf2]ꢀ ionic liquid with different catalytic sites of
Pd or Pt on alumina [25].
2. Experimental
In a quite different approach, Ohno et al. studied the catalytic
properties of H2-reduced HxMoO3 in alkane isomerization in com-
parison with those of H2-reduced MoO3 and 0.01 wt.% Pt/MoO3
[13]. The latter had the highest activity in n-heptane hydroisomer-
ization (96.7% isomerization selectivity at 57.2% conversion; 76.7%
monobranched, 19.1% dibranched, and 4.2% tribranched heptanes)
at 523 K (atmospheric pressure, molar ratio H2/C7 = 10, flow rate of
C7 0.02 mol hꢀ1). n-octane hydroisomerization was also carried out
using the metal–acid bifunctional catalyst MoO2ꢀx(OH)y [14]. This
system achieved 73.5% isomerization selectivity at 86.3% conver-
sion, with 50.8% monobranched and 22.7% multibranched isooc-
tanes (T = 623 K, pH2 = 5 bar, LHSV = 0.8 hꢀ1, H2/n-C8 = 30.2). The
All steps in the preparation of the catalysts were carried out un-
der inert conditions in a PlexiglasÒ glovebox (GS GLOVEBOX Sys-
temtechnik GmbH) using argon (Linde AG, 4.6) as inert gas.
2.1. Catalyst preparation
2.1.1. Preparation of the Lewis acidic chloroaluminate ionic liquid
The Lewis acidic chloroaluminate ionic liquid [C4C1Im]Cl/
AlCl3 = 1/2 was prepared by mixing [C4C1Im]Cl/AlCl3 = 1/1 (Sig-
ma-Aldrich, 95%) with an equimolar amount of AlCl3 (Merck, sub-
limed, 98%). The mixture was stirred until complete dissolution of