Published on Web 07/19/2006
Two-Phase Synthesis of Shape-Controlled Colloidal Zirconia
Nanocrystals and Their Characterization
Nana Zhao, Daocheng Pan, Wei Nie, and Xiangling Ji*
Contribution from the State Key Laboratory of Polymer Physics and Chemistry, Changchun
Institute of Applied Chemistry, Chinese Academy of Sciences, Graduate School of the Chinese
Academy of Sciences, 5625 Renmin Street, Changchun 130022, People’s Republic of China
Received February 20, 2006; E-mail: xlji@ciac.jl.cn
Abstract: We have developed a two-phase approach for the synthesis of shape-controlled colloidal zirconia
nanocrystals, including spherical-, teardrop-, rod-, and rice grain-shaped particles. We found that the key
factors for controlling the shape were the reaction time, the nature of the capping agent, and the monomer
concentration. We have analyzed the morphologies, crystallinity, optical properties, and structural features
of the as-prepared ZrO2 nanoparticles by using transmission electron microscopy (TEM), high-resolution
TEM, X-ray powder diffraction, and UV-vis absorption and fluorescence spectroscopy. The possible
nucleation and growth process is also discussed.
Introduction
or that can be dispersed completely in certain solvents. The
shapes of nanocrystals influence their potential applications. For
ZrO2 is an important ceramic material that has widespread
potential applicability in the fields of structural materials, solid-
state electrolytes, thermal barrier coatings,1 electro-optical
materials,2 gas sensing, corrosion resistance, and catalysis.3 Over
the past two decades, several methods have been developed for
the preparation of zirconia nanocrystals, including sol-gel,4-6
hydrothermal/solvothermal,7,8 thermal decomposition,9-11 emul-
sion precipitation,12 and microwave/sonication-assisted copre-
cipitation13 approaches. Another possible general method for
preparing zirconia nanocrystals was described recently; it is
based on the phase transfer and separation mechanism.14 Jin et
al.4 synthesized colloidal monodisperse zirconia nanocrystals
of 2.9 nm diameter through a nonhydrolytic sol-gel reaction
between zirconium(IV) isopropoxide and zirconium(IV) chloride
at 340 °C. Noh and co-workers demonstrated the formation of
anisotropic ZrO2 nanocrystalline powders when using a hydro-
thermal process to perform reactions at temperatures in the range
150-250 °C. Unfortunately, this method is not suitable for
producing nanocrystals that possess a narrow size distribution
example, spherical ZrO2 nanocrystals have been applied as fuel
cell electrolytes, oxygen sensors, and gate dielectrics.7 In
contrast, ZrO2 nanocrystals having anisotropic shapes, such as
rod, rice, and leaf morphologies, are expected to be of use in
the fabrication of fibers, films, ceramic coatings, and grain-
oriented ceramics.4 Thus, it is desirable to develop a single
synthetic approach to provide soluble, shape-controlled ZrO2
nanocrystals under mild conditions for practical large-scale
production. Recently, Pan and Wang developed a two-phase
and a two-phase thermal approach for the production of highly
luminescent CdS, extremely small CdSe, and CdSe/CdS core/
shell quantum dots under relatively mild conditions.15-17 In
addition to these II-VI semiconductors, Pan and co-workers
also synthesized luminescent TiO2 nanocrystals having control-
lable sizes.18 In this paper, as a part of our extended work, we
report a two-phase thermal route, that is, a two-phase approach
combined with an autoclave, for the synthesis of crystalline ZrO2
nanocrystals having controllable shapes within a narrow size
distribution. In this approach, we mixed solutions of zirconium-
(IV) n-propoxide and oleic acid (OA) (or other fatty acid) in
toluene and tert-butylamine in water and then heated the mixture
without stirring. This method exhibits a number of interesting
features: (i) The reaction temperature is less than 180 °C; that
is, it is much lower than the temperature required for the thermal
decomposition process. Indeed, we synthesized nanocrystals
even at temperatures below 120 °C. (ii) Nucleation and growth
appear to take place continuously without a clear boundary. (iii)
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10.1021/ja0612145 CCC: $33.50 © 2006 American Chemical Society