Paper
Journal of Materials Chemistry A
Na–ZSM-5. The material was further treated with ammonium 2.2. Synthesis of hierarchical ZSM-5 materials
nitrate to obtain NH –ZSM-5, and the high temperature
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As depicted in Scheme 1, a typical synthesis procedure involves the
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7
decomposition nally yielded H–ZSM-5. Ma et al. synthesized
mesoporous ZSM-5 where a precursor of ZSM-5 is rst
prepared by a sequential reaction between aluminium
sulphate solution, tetrapropylammonium hydroxide and tet-
raethyl orthosilicate in a specic manner. The resultant ZSM-5
precursor was added to an aqueous solution of glucose
followed by heating to the crystallization temperature. The
drop by drop admixing of tetrapropylammonium bromide (TPABr)
solution, tetraethyl orthosilicate (TEOS), aluminium nitrate solu-
tion and glucose solution with a TPABr : TEOS : aluminium
nitrate : glucose : water molar ratio of 1 : 5.2 : 0.215 : 2.4 to
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4
.9 : 60. The resultant gel is treated at 170 C in air and the dry gel
obtained from the mixture is used for steam assisted crystalliza-
tion in a specially designed autoclave equipped with a porous
metallic boat for holding the dry gel which is allowed to be in
contact with the steam produced from the bottom of the autoclave
during heat treatment (Scheme 1). In a typical synthesis procedure
nal solid product obtained was calcined to remove the
organic template, followed by ion exchange with NH NO and
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3
calcination treatment to yield H–ZSM-5. A similar method was
also reported, the difference being the use of starch derived
bread instead of glucose for the synthesis of the hierarchical
1
2.5 g tetrapropylammonium bromide with the required amount
of glucose and water is added to TEOS followed by the addition of
.75 g of aluminium nitrate solution (in 5 g water). To study the
1
9,20
ZSM-5 (ref. 18). Wang et al.
synthesized hierarchical TS-1 by
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using sucrose as a meso/macro template in the presence of
isopropyl alcohol, using high cost ethylendiamine as a
crystallising agent. Previously, we successfully synthesized
mesoporous silica by using glucose as a template precursor in
effect of the template precursor (glucose) the synthesis was
conducted by varying the glucose to TEOS weight ratio in the initial
gel mixture from 0.40 to 0.64. The resultant solution was dried in a
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water bath by treating at 80 C for 2 h, and the resulting viscous gel
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1
an acidic medium. However, the same method is not
applicable for the synthesis of mesoporous ZSM-5 due to the
fact that the metal to metal (silicon and aluminium) bond
formation is difficult in an acidic medium to yield any
crystalline material.
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was further heated at 170 C for 28 h to obtain the dry gel (brown in
colour). Finally, the dry gel (solid phase), along with a mixture of
aqueous ammonia (25%) and deionized water containing the
aqueous phase were transferred into a specially designed auto-
clave, in which the solid phase was separated from the aqueous
Here, we report a novel method for the successful synthesis
of hierarchical ZSM-5 zeolite material using environmentally
benign glucose in a basic medium created by the addition of
low cost aqueous ammonium hydroxide, where the pore size
pattern of the synthesized material is signicantly inuenced
by the concentration of glucose in the synthesis mixture. The
present work has an advantage over the existing methods as it
uses a simple, low cost, non-surfactant common chemical
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phase. The crystallization was carried out at 170 C for 6 days, and
the steam obtained from the aqueous phase came in contact with
the upper solid phase to facilitate the crystallization process of the
zeolite. At the end of the treatment, the black coloured solid
product obtained was collected by ltration, washed with deion-
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ized water, dried at 100 C and calcined at 650 C for 10 h to
remove the template. The nal materials obtained in the synthesis
are denoted MZ0.40, MZ0.48 and MZ0.64, where the suffix
indicates the weight ratio of glucose to TEOS.
“
glucose” as the template precursor that spontaneously gets
converted to a hard template during partial carbonization by
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drying of the synthesis gel at 170 C in air. Furthermore, the
2.3. Characterisation
use of ammonium hydroxide as an alkaline agent instead of
sodium hydroxide makes it simple to obtain the proton form The powder X-ray diffraction patterns of the samples were
of ZSM-5 directly and avoids the additional step of ion- recorded on a Regaku Dmax III B equipped with a rotating
exchange of sodium with ammonium ions. The ammonium anode and CuKa irradiation. SEM images were recorded for
form of ZSM-5 obtained in the synthesis gets transformed into obtaining the particle morphology on a Quanta 200f instru-
acidic ZSM-5 (H–ZSM-5) through the simple decomposition of ment, Netherlands. Nitrogen sorption isotherms were obtained
the ammonium ion during calcination. This is the rst using a Micromeritics ASAP 2010 unit, USA, operated at
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method of its kind to synthesize crystalline hierarchical ꢁ196 C, where the samples were degassed at 300 C prior to
aluminosilicate material from a glucose and ammonium measurement to determine the specic BET surface area (SBET)
hydroxide medium to the best of our knowledge. The catalytic and pore volume. The pore size was calculated from the
performance of hierarchical ZSM-5 samples was studied for
the bulky molecular alkylation reaction of phenol with tertiary
butanol.
2. Experimental
2.1. Materials
Tetraethyl ortho silicate (TEOS), ammonia solution, 25%, tet-
rapropylammonium bromide (TPABr), phenol, tertiary butanol
and aluminium nitrate were purchased from Merck while
glucose was purchased from Rankem, The reference ZSM-5
sample was obtained from Sud-Chemie India Ltd.
Scheme 1 Synthesis route of hierarchical ZSM-5 zeolite.
This journal is © The Royal Society of Chemistry 2014
J. Mater. Chem. A, 2014, 2, 1054–1059 | 1055