2-(2-Iodoethyl)-6-propoxynaphthalene (5). A stirred so-
lution of 6-propoxy-2-naphthalene ethanol 4 (8.6 kg, 37.3
mol), triphenylphosphine (12.7 kg, 48.5 mol) and imida-
zole (3.81 kg, 56 mol) in tetrahydrofuran (43 L) was
treated at -20 °C with a solution of iodine (14.1 kg, 56
mol) in tetrahydrofuran (13 L). The iodine solution was
added at such a rate as to maintain an internal temperature
e10 °C. The reaction mixture was warmed to room
temperature, held 15 min, and cooled to 0 °C. The reaction
mixture was quenched with 1.8 M aqueous sodium
thiosulfate solution (10.3 kg) at such a rate as to maintain
an internal temperature 10 °C. The resulting solution was
concentrated under reduced pressure (maximum jacket
temperature ) 25 °C) with water (21 kg) being added
approximately halfway through the concentration. The
concentrate was diluted with ethyl acetate (68 L) and
stirred, and the aqueous layer was separated. The organic
layer was washed twice with 5% aqueous sodium chloride
solution (25 kg per wash) and once with saturated aqueous
sodium chloride solution (25 kg). The organic layer was
concentrated under reduced pressure (maximum jacket
temperature ) 25 °C) to an oil. The concentrate was
diluted with tert-butyl methyl ether (17 L), warmed to 60
°C, and held for 15 min. The resulting solution was diluted
with n-heptane (treated with antistatic agent, 17 L), cooled
to 20 °C, and held for 16 h. The solids (triphenylphosphine
residue was dissolved in tert-butyl methyl ether (70 L)
washed successively with 5% NaHCO3 solution (6 L),
water (10 L), and brine solution (10 L). The organic phase
was dried with MgSO4, filtered, and concentrated to
dryness under vacuum at <50 °C to give 8.3 kg of 10 in
93.8% yield as a liquid. It became a solid after being stored
1
in a refrigerator. H NMR (CDCl3) δ 1.47 (s, 9 H), 1.48
(d, J ) 5.0 Hz, 3 H), 4.04 (q, J ) 5.0 Hz, 1 H), 7.38 (d,
J ) 10 Hz, 2 H), 7.72 (d, J ) 10 Hz, 2 H), 8.25 (s, 1 H);
13C NMR (CDCl3) δ 19.38, 28.02, 68.38, 81.18, 128.81,
129.61, 134.42, 136.87, 161.09, 171.61; mp 25-27 °C.
(R)-2-Amino-2-methyl-4-(6-propoxynaphthalen-2-yl)bu-
tyric Acid ·HCL Salt (9). To a 5-L round-bottomed flask
were charged 10 (267.8 g, 1.0 mol), 5 (452 g, 1.33 mol),
toluene 2.35 L), tert-butyl methyl ether (140 mL), and
phase transfer catalyst 11 (10 g), and the mixture was
stirred until the dissolution of solids. The reaction mixture
was cooled to -3 to -6 °C followed by the addition of
cesium hydroxide monohydrate (840 g, 5.60 mol) in one
portion. The reaction mixture was warmed to -1 to 1 °C,
and stirred vigorously for 7 h. The reaction was monitored
by HPLC and quenched with water (1.0 L). The separated
organic phase was washed successively with water (1 L)
and brine (1 L) and was concentrated to a 500-mL volume
followed by the addition of 6 N HCl in isopropyl alcohol
(670 mL) and water (21 mL). The mixture was heated to
56 °C for 3-4 h. The reaction was monitored by HPLC
followed by the addition of toluene (1.5 L). The resulting
solids were filtered and washed with toluene (500 mL),
until the disappearance of brown color, and dried at 25
°C for 16 h to give 230 g of crude 9 in 68% yield.
Recrystallization of 9. To a 120 L flask were charged
crude 9 (2337 g) and ethanol (9 L, 200 proof), and the
suspension was heated at 56 °C for 45 min followed by
the slow addition of toluene (106 L) while maintaining
the temperature at 50-56 °C. The suspension was stirred
for another 40 min. The reaction mixture was cooled to
16 °C and maintained at this temperature for 1 h. The
solids were filtered, washed with 4 L of toluene, and dried
at 20 °C for 16 h to give 1920 g of pure 9; mp > 200 °C,
oxide) were filtered and washed with
a
1:1
(v/v) tert-butyl methyl ether and n-heptane solution (17
L), and the wash was combined with the filtrate. The
filtrate was passed through silica gel (230-400 mesh, 36
kg). The silica gel pad was washed with a 1:1 (v/v) tert-
butyl methyl ether and n-heptane solution (72 L) and the
wash combined with the eluant. The eluant/wash was
concentrated to a thick slurry and held at 20 °C for 16 h.
The solids were filtered, washed with cold (0 °C)
n-heptane (10 kg), and dried in vacuo at 50 °C for 16 h
to afford 5 (9.6 kg) as a tan, crystalline solid, 99% pure
by HPLC; mp 56-57 °C. The mother liquors were
concentrated, and the resulting solids were filtered to
obtain a second crop of 5 (1.65 kg) as a low-melting solid,
93.3% pure by HPLC. Overall, 11.25 kg (90.6%, cor-
1
dec; H NMR (DMSO-d6) δ 1.02 (t, J ) 5 Hz, 3 H), 1.55
1
rected) of 5 was produced. H NMR (DMSO-d6) δ 7.74
(s, 3 H), 1.79 (m, 2 H), 2.18 (m, 2 H), 2.63 (m, 1 H),
2.92 (m, 1 H), 4.03 (t, J ) 5 Hz, 2 H), 7.13 (m, 1 H),
7.27 (m, 1 H), 7.33 (m, 1 H), 7.61 (s, 1 H), 7.75 (m, 2
H), 8.96 (br s, 3 H), 13.96 (br s, 1 H); 13C NMR (DMSO-
d6) δ 10.42, 22.02, 22.06, 29.22, 38.62, 58.84, 68.96,
106.52, 118.81, 125.82, 126.90, 127.33, 128.48, 128.76,
132.88, 135.46, 156.25, 172.59.
(R)-2-Amino-2-methyl-4-(6-propoxynaphthalen-2-yl)bu-
tan-1-ol (1). To a 5-L flask were charged 9 (90 g, 0.266
mol) and tetrahydrofuran (1.8 L, anhydrous), and the
mixture was cooled to 5 ( 5 °C followed by the slow
addition of lithium aluminum hydride (1 M in THF, 1.07
L, 1.07 mol). The mixture was heated to 56 °C and held
at this temperature for 4-5 h. After the completion of
the reaction, the suspension was cooled to -3 ( 3 °C
followed by the slow addition of water (41 g), NaOH (41
g of 15% solution), and water (123 g). The mixture was
(dd, J ) 9 Hz, 4 Hz, 2H), 7.66, (s, 1 H), 7.36 (d, J ) 9
Hz, 1 H), 7.27 (d, J ) 2 Hz, 1 H), 7.13 (dd, J ) 9, Hz,
3 Hz, 1 H), 4.02 (t, J ) 6 Hz, 2 H), 3.54 (t, J ) 7 Hz, 2
H), 3.23 (t, J ) 7 Hz, 2 H), 1.79 (m, 2 H), 1.01 (t, J )
7 Hz, 3 H); 13C NMR (DMSO-d6) δ 156.36, 135.61,
133.15, 128.90, 128.35, 127.22, 126.78, 126.55, 118.86,
106.44, 68.94, 39.19, 22.05, 10.47, 8.28.
2-{[1-(4-Chlorophenyl)methylidene]amino}propionic Acid
tert-Butyl Ester (10). To a stirred solution of 13 (6 kg, 33
mol) in 48 L of methanol was added triethylamine (5.05
L, 46 mol), and the mixture was stirred for 30 min
followed by the addition of 4.64 kg (33 mol) of 14. To
this solution anhydrous magnesium sulfate (6.1 kg) was
added, and the mixture was stirred for 16 h at rt, filtered,
and the residue was washed with 6 L of methanol. The
combined filtrates were evaporated to dryness, and the
1168
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Vol. 12, No. 6, 2008 / Organic Process Research & Development