Scheme 2a
L) and water (47.3 L) and concentrated in vacuo to give the
crude product (9.04 kg) as an oil. HBr (47% aqueous, 11.3
L) was added to the solution of the residual oil containing
1
5
5
d in acetic acid (37.2 L). After stirring for 5.5 h at 50 °C,
the reaction mixture was poured into H O (70.6 L) and
extracted with hexane (2 × 70.6 L). The organic layer was
washed with aqueous NaHCO O (42.4
(2 × 42.4 L) and H
L) and extracted with aqueous KOH (KOH: 1.30 kg in 70.6
L of H O). The aqueous KOH layer was washed with hexane
42.4 L), neutralized with aqueous HCl (concd HCl: 3.1 L
in 10.6 L of H O), and extracted with ethyl acetate (42.4
L). The ethyl acetate layer was washed with brine (42.4 L)
and H O (42.4 L) and concentrated in vacuo to give 2 (5.86
kg, 94% yield from 3d) as a solid: mp 73.4-74.0 °C
2
3
2
2
(
2
2
a
Reagents and conditions: (i) MsOH, 50-60°C, 1.5 h, 93%; (ii) 47% aq.
-
1
1
HBr, AcOH, reflux, 14 h, 93%.
(unrecryst.); IR (KBr) 1698 cm ; H NMR (300 MHz,
CDCl ) δ 0.86-1.15 (m, 12H), 1.50-1.75 (m, 8H), 2.49 (t,
3
significantly (entries 2, 3). (3) When the steric crowding of
both reagent 3 and 4 was relieved, the desired biphenyl
derivative could not be obtained; instead, tri(2-methoxyphe-
nyl)methanol was obtained in 56% yield as a major product
J ) 7.6 Hz, 2H), 2.59 (t, J ) 7.8 Hz, 2H), 2.60-2.82 (m,
4H), 3.35 (s, 3H), 3.79 (s, 3H), 6.87 (d, J ) 2.1 Hz, 1H),
13
6.95 (d, J ) 2.1 Hz, 1H); C NMR (75 MHz, CDCl ) δ 13.8,
3
14.0, 14.1, 14.4, 23.6, 23.9, 24.4, 24.6, 30.2, 31.9, 32.1, 37.4,
60.6, 61.5, 128.8, 129.8, 130.4, 132.1, 132.4, 133.3, 133.9,
135.1, 137.1, 138.0, 153.0, 156.1, 172.2. HRMS results:
(entry 4). The presented method is particularly effective for
the synthesis of sterically congested biphenyl-2-carboxylic
acid derivatives with limited synthesis of less hindered ones.
calcd for C27
,5-Dimethoxy-1,3,6,8-tetrapropyl-9-fluorenone (6). A
solution of 2 (5.85 kg, 13.7 mol) in methanesulfonic acid
46.8 L) was stirred at 50-60 °C for 1.5 h. After completion
38 4
H O , 426.2771; found 426.2743.
2
was converted into the desired product 1 as shown in
2
Scheme 2. After Friedel-Crafts cyclization, the resultant
methyl ether of the fluorenone (6) was deprotected to give
(
1
in high yield.
of the reaction, the mixture was poured into water (175.4 L)
at 0 °C and extracted with ethyl acetate (87.7 L). The extract
was combined further with ethyl acetate (58.5 L), washed
Conclusions
We have developed a practical and efficient method for
preparing the highly hindered biphenyl-2-carboxylic acid
derivative 2, which was the key intermediate for the synthesis
of OPC-34165 (1), by taking advantage of aryl-aryl
coupling reaction using tert-butyl o-methoxybenzoate and
an aryl Grignard reagent. Consequently, we have achieved
the large-scale production of 1.
with water (87.7 and 58.5 L), aqueous NaHCO
and H O (58.5 L), and concentrated in vacuo to give 6 (5.20
kg, 93% yield) as a deep orange oil: IR (film) 1698 cm ;
3
(58.5 L),
2
-
1
1
H NMR (300 MHz, CDCl ) δ 0.98 (t, J ) 7.2 Hz, 3H),
3
1.00 (t, J ) 7.2 Hz, 3H), 1.02 (t, J ) 7.1 Hz, 3H), 1.04 (t,
J ) 7.3 Hz, 3H), 1.48-1.78 (m, 8H), 2.61 (t, J ) 7.8 Hz,
2H), 2.65 (t, J ) 7.8 Hz, 2H), 2.94 (t, J ) 7.8 Hz, 2H), 3.01
(
t, J ) 7.6 Hz, 2H), 3.75(s, 3H), 3.82 (s, 3H), 6.82 (s, 1H),
1
3
Experimental Section
3
7.50 (s, 1H); C NMR (75 MHz, CDCl ) δ 14.0, 14.1, 14.2,
1
1
1
4.6, 23.7, 23.8 (×2), 24.1, 27.0, 31.7, 32.6, 32.7, 60.6, 61.7,
NMR spectra were recorded on a Bruker DPX-300
spectrometer (chemical shifts were given in ppm from TMS
as an internal standard in CDCl ). IR spectra were performed
3
on either a Perkin-Elmer FT-IR 1640 or a Nicolet FT-IR
Magna 560 spectrometer. Melting points were measured with
a B u¨ chi 535 and were uncorrected. HPLC was performed
on a Waters LC Module I Plus using a Tosoh TSKgel ODS-
23.0, 130.8, 131.1, 132.2, 135.3, 137.9, 138.9, 139.8, 141.6,
+
43.2, 151.8, 157.4, 194.7; M 408.
2
,5-Dihyroxy-1,3,6,8-tetrapropyl-9-fluorenone (1). A
solution of 6 (5.19 kg, 12.7 mol) and 47% aqueous HBr (15.1
L) in acetic acid (62.3 L) was refluxed for 6 h. HBr (47%
aqueous, 5.2 L) was further added to the reaction mixture
and refluxed for 8 h. After completion of the reaction, the
mixture was poured into a solution of water (186.9 L) and
ethyl acetate (62.3 L) at 10 °C. The aqueous layer was
extracted with ethyl acetate (51.9 and 21.0 L). The extracts
were combined, washed with water (87.7 and 58.5 L), brine
8
1
0T
50/1) phase at 270 nm.
-(3,5-Dipropyl-2-methoxy)phenyl-4,6-dipropyl-5-meth-
oxybenzoic Acid (2). A toluene (33.1 L) solution of
S
column (4.6 × 150 mm) and CH
3 2 3 4
CN/H O/H PO (850/
2
a,b
2
-bromo-4,6-dipropylanisole5 (5.96 kg, 22.0 mol) was
added to a suspension of Mg (534 g, 22.0 mol) and 1,2-
dibromoethane (47 mL) in THF (9.5 L). The mixture was
(3 × 51.9 L), and aqueous NaHCO (2 × 51.9 L). The
3
organic layer was treated with active-C, dried with anhydrous
magnesium sulfate, and concentrated in vacuo to give 1 (4.81
kg, quantitative, HPLC purity: 93%) as a deep red solid.
For purification, 1 (4.79 kg) was treated with acetic anhydride
(3.32 L, 35.2 mol) in pyridine (31.2 L) at room temperature
for 1.3 h to derive the corresponding diacetate (5.12 kg, 86%
yield from 6). The diacetate (5.10 kg) was recrystallized
refluxed for 6 h under N
2
. To this solution was added a
solution of 3d (4.73 kg, 14.7 mol) in toluene (4.7 L), and
the mixture was refluxed for 2 h under N . After completion
5
a,c
2
of the reaction, the mixture was poured into 3% aqueous
HCl (38.1 L) at 3 °C and extracted with ethyl acetate (23.7
L). The combined extracts were washed with brine (2 × 47.3
Vol. 5, No. 5, 2001 / Organic Process Research & Development
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