High-Resolution Ink-Jet Printing of All-Polymer Transistor Circuits
ꢃ
D.D.C. Bradley, Appl. Phys. Lett. 77 (2000) p. 406.
7. H. Klauk, D.J. Gundlach, J.A. Nichols, and
T.N. Jackson, IEEE Trans. Electron Devices 46
(1999) p. 1258.
8. H.E. Katz, A.J. Lovinger, J. Johnson, C. Kloc,
T. Siegrist, W. Li, Y.-Y. Lin, and A. Dodabalapur,
Nature 404 (2000) p. 478.
ing distance from the hydrophobic barrier
corresponding to the equilibrium final ra-
dius of the spherical cap on the hydro-
philic surface (Rg ꢀ 47.5 ꢁm). The simple
model suggests that for a broad range of
printing distances Rs (Figure 1a), the re-
pelling Young’s force is orders of magni-
tude larger than the inertial forces. This
may explain why we have observed the
confinement process to be robust with re-
spect to variations of the droplet volume
or the distance Rs, which are caused by ex-
ternal perturbations of the droplet flight
direction or changing ejection conditions
at the nozzle. No evidence for accidental
shorts between source and drain electrodes
was found. The simple model also sug-
gests that it may be possible to achieve sig-
nificantly higher resolution by this method
of ink confinement. Experiments to inves-
tigate resolution limits are under way.
Ink-jet printing provides accurate regis-
tration over large areas because the ink-jet
head can be aligned locally with respect
to a previously deposited pattern. This
local registration capability, which can be
automated, is particularly important for
flexible substrates that inevitably distort
between subsequent patterning steps.
9. J.H. Schön, S. Berg, Ch. Kloc, and B. Batlogg,
Science 287 (2000) p. 1022.
ꢃ
Application-specific or even end-user-
10. G.H. Gelinck, T.C.T. Geuns, and D.M. de
Leeuw, Appl. Phys. Lett. 77 (2000) p. 1487.
11. B. Crone, A. Dodabalapur, Y.-Y. Lin, R.W.
Filas, Z. Bao, A. LaDuca, R. Sarpeshkar, H.E.
Katz, and W. Li, Nature 403 (2000) p. 521.
12. C.D. Sheraw, J.A. Nichols, D.J. Gundlach,
J.R. Huang, C.C. Kuo, H. Klauk, T.N. Jackson,
M.G. Kane, J. Campi, F.P. Cuomo, and B.K.
Greening, in Proc. 2000 Int. Electron Devices
Meeting (IEDM) (Institute of Electrical and Elec-
tronics Engineers, Piscataway, NJ, 2000) p. 619.
13. Z. Bao, Y. Feng, A. Dodabalapur, V.R. Raju,
and A.J. Lovinger, Chem. Mater. 9 (1997) p. 1299.
14. J.A. Rogers, Z. Bao, A. Dodabalapur, and
A. Makhija, IEEE Electron Device Lett. 21 (2000)
p. 100.
15. J.A. Rogers, A. Dodabalapur, Z. Bao, and
H.E. Katz, Appl. Phys. Lett. 75 (1999) p. 1010.
16. J.A. Rogers, Z. Bao, and V.R. Raju, Appl.
Phys. Lett. 72 (1998) p. 2716.
17. W.S. Beh, I.T. Kim, D. Qin, Y. Xia, and
G.M. Whitesides, Adv. Mater. 11 (1999) p. 1038.
18. H. Sirringhaus, T. Kawase, R.H. Friend,
T. Shimoda, M. Inbasekaran, W. Wu, and
E.P. Woo, Science 290 (2000) p. 2123.
19. T.R. Hebner, C.C. Wu, D. Marcy, M.H. Lu,
and J.C. Sturm, Appl. Phys. Lett. 72 (1998) p. 519.
20. Y. Yang, S.-C. Chang, J. Bharathan, and
J. Liu, J. Mater. Sci.: Mater. Electron. 11 (2000)
p. 89.
21. T. Shimoda, S. Kanbe, H. Kobayashi, S. Seki,
H. Kiguti, I. Yudasak, M. Kimura, S. Miyashita,
R.H. Friend, J.H. Burroughes, and C.R. Towns,
in Proc. Society for Information Display, Vol. 99
(Society for Information Display, San Jose, CA,
1999) p. 376.
specific circuits can be defined by simple
ink-jet printing of a network of intercon-
nections and via holes on a prefabricated
array of transistor gates.
ꢃ
Compared with other liquid-phase pat-
terning techniques, such as simple dip-
coating of a substrate containing a surface
free-energy pattern, ink-jet printing allows
precise local control of deposited droplet
volume and drying time to form patterns
with arbitrary shapes and thicknesses. In
dip-coating, the patterns are defined by
equilibrium configurations of the liquid
and suffer from problems such as bulge
formation, capillary breakup, or a sensi-
tive dependence of film thickness on the
shape and size of the pattern.27
Conclusions
We have shown that solution self-
assembly and direct ink-jet printing tech-
niques allow the controlled fabrication of
high-mobility, short-channel (5-ꢁm) poly-
mer transistors and complete transistor
circuits, including via-hole interconnects.
The device performance of printed poly-
mer thin-film transistors with mobilities
Acknowledgments
We acknowledge Dr. T. Shimoda and
Mr. S. Nebashi of Seiko-Epson Corp. for
support of the ink-jet printing project;
Dr. M. Inbasekaran, Dr. W. Wu, Dr. E.P.
Woo, and Dr. J. O’Brien of Dow Chemical
Corp. for supplying the F8T2 polymer;
Bayer Chemical Corp. for supplying the
PEDOT/PSS; and Dr. C. Newsome and
M. Banach for valuable contributions. The
work was supported by the Epson Cam-
bridge Laboratory and the Royal Society.
ꢀ2
of up to 2 ꢄ 10 cm2/V s and on–off
current-switching ratios of 105 is believed
to be adequate for practical applications in
active-matrix-display addressing or logic
circuits in identification tags consisting of
a few hundred transistors. Ink-jet printing
has several advantageous attributes, some
of which are particularly relevant if one
envisions continuous, reel-to-reel manu-
facturing of cheap integrated circuits on
flexible substrates:
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