X. Li et al. / Applied Catalysis A: General 481 (2014) 173–182
175
Table 1
plastics still contained significant fractions of biomass-derived oxy-
genates (see Fig. S3 in SD), which may cause aging and corrosion
during storage and combustion [26,32]. The liquid products pro-
duced in non-CFP of biomass and plastic mixtures thus cannot be
directly used in conventional engines and boilers, and need further
upgrading [5].
Elemental analysis of the biomass and plastic samples used in this study.
C
H
N
O
H/Ceff
Cellulose
Lignin
Pine wood
LDPE
PP
PS
43.3
65.1
51.9
85.5
85.3
92.2
6.20
5.72
6.36
14.5
14.7
7.80
0.45
0.97
0.51
0
0
0
50.05
28.20
41.23
0
0
0
0.0
0.4
0.3
2.0
2.1
1.0
3.3. CFP of individual biomass and plastic samples
Although the biomass and plastics produced significantly dif-
ferent products in non-CFP, they produced similar final products
when catalytically pyrolyzed with ZSM-5 zeolites (i.e., CFP). Fur-
thermore, co-feeding of the biomass with plastics in CFP also
produced the same products (see Fig. S4 in SD for the TIC of the
pyrolysis products). For all samples, the liquid products were com-
posed predominantly of aromatic hydrocarbons (see Table S7 in
whereas feedstocks with lower H/Ceff (e.g., <1) may produce large
quantities of coke during zeolite upgrading, leading to rapid cata-
lyst deactivation [8,11]. As reported in Table 1, the lignocellulosic
biomass samples had a H/Ceff of 0–0.4, whereas the plastics had
a H/Ceff of 1.0–2.1. This result indicates that the biomass samples
are hydrogen-deficient feedstocks for CFP conversion, whereas the
plastics are much more hydrogen-rich.
SD). In addition, they all produced C –C5 hydrocarbons (alkanes
1
and olefins) as the major gaseous products (biomass also produced
H
H − 2O
considerable amounts of CO and CO ) and considerable amounts of
2
=
(4)
Ceff
C
solid residues (char/coke).
Many researchers have investigated the reaction pathways in
catalytic conversion of biomass (e.g., cellulose [5,7], lignin [7,10,13],
hemicellulose [7], and their model compounds [12,16,20,33]) and
plastics (e.g., PE [34–36], PP [34,37], and PS [27,31]) over ZSM-5
zeolites. The results suggest that although the starting feedstocks
may have very different molecular structures and chemical compo-
sitions, they may undergo several common reaction steps to form
similar products (e.g., aromatics and olefins) during ZSM-5 cat-
alyzed conversion processes: (1) cracking (and deoxygenation) of
3
.2. Non-catalytic fast pyrolysis (non-CFP)
The biomass and plastics produced significantly different prod-
ucts when they were fast pyrolyzed in the absence of catalysts
i.e., non-CFP) (see Supplementary Data (SD) for the total ion chro-
(
matograms (TIC) and lists of the pyrolysis products). In general, the
biomass samples produced predominantly oxygenated products,
whereas the plastics produce hydrocarbons. The major products
identified in this study for these biomass and plastic samples were
essentially the same as those reported in literature (e.g., cellu-
lose [7,9,23], lignin [7,10,24], pine wood [25,26], PE [27–29], PP
polymer structures to small olefins (e.g., C –C5); (2) oligomeriza-
2
tion of the small olefins to C –C olefins, which then transform
6
10
to C –C dienes via hydride transfer reactions; and (3) cyclization
6
10
[
28–30], and PS [27,31]). For example, the most prominent products
and aromatization of the dienes to form aromatics [12,16,34,35]
(this is with the exception of PS [31,38], see SD for more discus-
sion on the reaction pathways). As a result, CFP of the biomass and
plastics with ZSM-5 zeolites produced similar final products.
The major products in CFP of the individual biomass or plas-
tic samples have been quantified and summarized in Table 2. The
product distributions reported herein were generally comparable
to those reported in similar studies (e.g., CFP of cellulose [5,7,18],
lignin [7,13], pine wood [4], LDPE [18], and PS [38]). In general, CFP
of the biomass feedstocks produced less petrochemicals (aromat-
ics and olefins) and considerably more solid residues than CFP of
the plastic samples (Table 2). The highest petrochemical yield (82.1
C%) was obtained in CFP of PS. In contrast, CFP of lignin produced
the lowest petrochemical yield (9.55 C%) and the highest solid yield
(64.7 C%).
were levoglucosan and furfural for cellulose (Fig. S2(a)), and phe-
nols, guaiacols, and syringols for lignin (Fig. S2(b)). These cellulose-
and lignin-derived products were also the major products from
non-CFP of pine wood sawdust (Fig. S2(c)), which contained con-
siderable fractions of cellulose (46.1 wt%) and lignin (24.7 wt%).
In addition, non-CFP of the pine wood also produced consider-
able amounts of hemicellulose-derived products (e.g., acetic acid)
because the pine wood contained 15.8 wt.% hemicellulose compo-
nent. The major pyrolysis products of LDPE consisted of a series of
linear alkanes, alkenes, and dienes (Fig. S2(d)), which are formed
from random scission of the original polymer chains of LDPE during
thermal decomposition [28]. In comparison, PP produced predomi-
nantly branched alkanes and alkenes (Fig. S2(e)) due to its branched
polymer structure [29]. The predominant products in non-CFP of
polystyrene were styrene and its oligomers (Fig. S2(f)), similar to
those reported by other researchers [27,31].
As expected, the biomass samples produced much higher yields
of solid residues (char/coke) in CFP than the plastics. This can
be mainly attributed to the fact that the biomass had consid-
erably lower hydrogen contents (H/Ceff = 0–0.4) than the plastics
(H/Ceff = 1–2.1) (see Table 1), and would thus produce much more
catalytically derived coke when they are converted in CFP with
ZSM-5 zeolite than the plastics [7,8,11]. In addition, lignin and pine
wood produced considerable amounts of thermally derived char
(33.8 wt.% and 13.8 wt.%, respectively, determined by thermogravi-
metric analysis, see Fig. S1 in SD) during pyrolysis, whereas the
plastics produced negligible char (0.33–1.42 wt.%). To decrease the
coke formation in CFP of biomass, we have proposed to co-feed
hydrogen-deficient biomass with hydrogen-rich plastic wastes to
increase the H/Ceff of the feedstocks in CFP [18]. Our preliminary
study has tested co-feed CFP of cellulose and LDPE mixture with
Similar to what has been observed in non-CFP of cellulose and
LDPE mixture [18], minimal interactions between the biomass (cel-
lulose, lignin, and pinewood) and plastics (LDPE, PP, and PS) were
observed when they were co-pyrolyzed in the absence of ZSM-
5
catalysts. For example, non-CFP of the mixture of pine wood
and LDPE just produced a “combined” chromatogram that resem-
bles the superposition of the two individual components (Fig. S3
in SD). All identified major products in non-CFP of the mixture
have previously been observed in pyrolysis of the two individual
components. No new products or significant change in the relative
yields of any products from either the biomass or the plastic were
observed. Similarly, Bhattacharya et al. [25] found that negligible
cross-over products of biomass and plastics were formed in co-
pyrolysis of pine wood with PE, PP, and PS. These results indicate
that co-pyrolysis of biomass with plastics without using catalysts
◦
a mixing ratio of 1:1 at 650 C. The results show that cellulose
and LDPE have a significant synergy that decreases coke formation
and enhances the production of valuable aromatics (e.g., benzene,
toluene, and xylenes) in co-feed CFP. To optimize the synergy
(
i.e., non-CFP) has little effect on improving product distributions.
The liquid products produced from co-pyrolysis of biomass and