A. Grossale et al. / Journal of Catalysis 256 (2008) 312–322
313
over commercial vanadium-based catalysts by means of transient
reaction analysis [6–10]. Our data have shown that the fast SCR
chemistry proceeds over V2O5–WO3/TiO2 SCR catalysts at low tem-
perature via a sequential scheme, which can be summarized as
comprising two global reactions—ammonium nitrate formation [re-
action (3)] and the following reaction between ammonium nitrate
and NO—formally involving NH4NO3 as an intermediate:
based on spectroscopic evidence and on steady-state reaction data.
In addition, other authors have reported NO2 disproportion [19–21]
and ammonium nitrate formation [16,22] over promoted and un-
promoted zeolites. Based on the analysis of their own data and
of literature data, Kröcher et al. [23] recently proposed a com-
mon SCR reaction scheme for transition–metal zeolites and for
vanadium-based catalysts that is in close agreement both with the
chemistry over a V2O5–WO3/TiO2 catalyst reported in our previous
work [6,7] and with the scheme proposed for the BaNa–Y zeo-
lite [18].
Herein we present a dedicated investigation of the elemen-
tary steps of the fast SCR reaction at low temperature over the
same commercial Fe-ZSM5 catalyst used in a previous SCR reac-
tivity study [26]. Our goal is to assess and critically evaluate the
current ideas on the SCR mechanism, and specifically to estab-
lish in a conclusive manner to what extent the same mechanistic
pathways demonstrated for V-based catalysts also apply to Fe-
promoted zeolite catalysts under fully representative conditions for
automotive applications. For this purpose, we take the same ex-
perimental approach (transient reaction experiments) used in our
previous mechanistic investigation over V2O5–WO3/TiO2, in order
to establish a direct link to the results for V-based catalysts.
NH4NO3 + NO → NO2 + N2 + 2H2O.
(6)
In fact, the sum of (3) and (6) yields the stoichiometry of the fast
SCR reaction (2). Notably, reactions (3) and (6) are similar to those
already reported by Koebel and co-workers, but here they are not
just side reactions, but are intimately related to the fast SCR chem-
istry.
The mechanism of the first step in the fast SCR sequential
scheme—ammonium nitrate formation [reaction (3)]—was clarified
by Koebel’s group [1–4] and implies NO2 dimerization (7), dispro-
portion (8), and successive reactions between nitrous and nitric
acid and NH3 (9), (10), with rapid decomposition of ammonium
nitrite to nitrogen:
2NO2 ↔ N2O4,
(7)
(8)
(9)
N2O4 + H2O ↔ HONO + HNO3,
NH3 + HONO ↔ NH+ + NO2 ↔ [NH4NO2] → N2 + 2H2O,
−
2. Experimental
4
NH3 + HNO3 ↔ NH+4 + NO3 ↔ NH4NO3.
(10)
−
The commercial catalyst used in this work was originally sup-
plied by Daimler in the form of a cordierite honeycomb mono-
lith (400 cpsi—6.5 mils) washcoated with Fe-ZSM5. For testing,
the catalyst was crushed and sieved to 140–200 mesh, to avoid
mass transfer limitations. Samples (160 mg of catalyst powder or
80 mg of catalyst powder diluted with 80 mg of quartz pow-
der) were loaded into a flow-microreactor consisting of a quartz
tube (6 mm i.d.) placed in an electric furnace. The reaction tem-
perature was monitored and controlled by a K-type thermocouple
immersed in the catalyst bed. Mass-flow controllers (Brooks In-
struments) were used to dose He, Ar, NH3, NO, NO2, and O2 in the
gaseous feed stream, while water vapor was added via a saturator
operated at controlled temperature. All of the lines before and af-
Concerning the second step in the fast SCR sequential scheme—
reaction (6) between NO and ammonium nitrate—we have demon-
strated by dedicated transient experiments a mechanism based on:
ammonium nitrate decomposition (10 reverse), successive oxida-
tion of NO to NO2 by nitric acid, which is thus reduced to nitrous
acid (11), and reaction of the latter with NH3 to form N2 via am-
monium nitrite decomposition (9) [6–10]:
NH4NO3 ↔ NH3 + HNO3,
HNO3 + NO ↔ NO2 + HONO,
NH3 + HONO → N2 + 2H2O.
(4) = (10 reverse)
(11)
(9)
◦
ter the reactor were heated to 200 C to prevent H2O condensation
We further observed that the rate-limiting step (6) does not
proceed over V-free WO3/TiO2 and thus is catalyzed by V2O5. The
same results had been previously reported for reaction (5) [4]. Ac-
cording to a redox interpretation of the fast SCR chemistry over
V-based catalysts, the key global reaction (6) actually is associ-
ated with a redox cycle involving the more effective reoxidation
of reduced V-sites by surface nitrates [8,9]; the fast SCR activity of
NO/NO2–NH3 is similar to the activity of NH3 + NO in the absence
of gaseous NO2 but in the presence of either NH4NO3 [6,7,10] or
nitrates prestored onto the vanadium catalyst surface [8,9]. This
rules out the possibility that the fast SCR reaction (2) can proceed
in parallel or consecutively to the nitrate decomposition by NO [re-
action (6)].
There is now a trend in the automobile industry to replace
vanadium-based SCR catalysts with zeolite-based systems to ex-
pand the operating temperature window and address the problems
associated with high-temperature deactivation of the anatase–
rutile TiO2 transition. Zeolites are the new class of automotive SCR
catalysts. Various zeolites have been proposed for this purpose, in-
cluding ZSM-5, mordenite, beta, ferrierite, and Y-zeolite [11]. In the
most active systems, zeolites generally are promoted by transition
metals, such as iron, copper, and silver. These catalysts reportedly
are associated with good deNOx activity in the standard and espe-
cially the fast SCR reactions [11–17].
and NH4NO3 deposition. The species concentrations in the outlet
stream were continuously monitored by a quadrupole mass spec-
trometer (Balzer QMS 200) and a UV analyzer (ABB-LIMAS 11 HV)
in parallel. He was used as carrier gas to enable evaluation of N
balances at steady state. More experimental details are available
elsewhere [5,7,8,26].
Before the experiments, the catalyst was conditioned with a
◦
◦
temperature ramp of 10 C/min up to 600 C in 2% O2 v/v, then
◦
held at 600 C for 1 h. Transient runs consisted of step-response
experiments at 150–170–190 C (transient response method [TRM])
◦
and in temperature-programmed reaction (TPR) runs. In a typical
TRM run, the reactor was kept at constant temperature under a
flow of He + 1% H2O, and step changes (e.g., 0 → 1000 → 0 ppm
or 0 → 500 → 0 ppm) of feed NH3 or NO or NO2 concentra-
tions were imposed. TRM tests were carried out over diluted cat-
alyst beds at 72 or 140 cm3/min (STP), corresponding to GHSV =
−1
8600–23,000 h
if referred to a monolith catalyst. At the end,
◦
◦
a temperature ramp (10 C/min, Tend = 550 C) was run to clean
up the catalyst surface. In the TPR runs, a stream containing NH3
(1000 ppm) and NOx (1000 ppm, with NO/NOx = 1 or 0.5) with
O2 (0 or 2% v/v) and H2O (1% v/v) in He was fed to the reactor
◦
initially at 150 C, and then the reactor temperature was linearly
◦
◦
increased up to 550 C at a heating rate of 20 C/min. Because the
purpose of this work was to address the chemistry of the fast SCR
reaction (2), many runs were performed in the absence of O2 so as
to eliminate contributions of the standard SCR reaction (1).
Concerning the mechanistic features of fast SCR over zeolites,
Weitz et al. [18] proposed a fast SCR pathway over a BaNa–Y ze-
olite similar to that discussed above for V2O5–WO3/TiO2 catalysts,