H.Y. Luo et al. / Journal of Catalysis 320 (2014) 198–207
199
lignocellulosic biomass [44]. In our domino-like reaction sequence,
furfural was reduced to furfuryl alcohol (FA) via an MPV reaction
with 2-butanol catalyzed by a Lewis acid; next, FA was converted
to levulinic acid (LA) through a hydrolytic ring opening catalyzed
by a Brønsted acid; finally, LA was reduced via a second MPV step
to 4-hydroxypentanoate (4HP), which underwent a spontaneous
lactonization to form GVL and water. GVL selectivity values always
exceeded 94%, but it was observed that Ti-, Sn-, and Zr-Beta
catalysts featured drastically different turnover rates for the second
MPV step, with Zr-Beta having the highest activity. Assary et al.
showed with computational techniques that stronger Lewis acids
better stabilize the six-membered transition state for the rate-
limiting hydride shift step [45]. Indeed, changing the identity of
the framework heteroatom can alter the Lewis acid character of
the zeolite; however, Lewis acidity is also highly dependent on
the nature of the solvent and reacting molecules. A difficult chal-
lenge exists in correctly predicting which catalyst will be optimal
for a specific substrate/solvent combination. For example, Boronat
et al. showed that while Sn-Beta is more active for the reduction
of cyclohexanone in 2-butanol, Zr-Beta is more active for the
reduction of benzaldehyde in 2-butanol under identical reaction
conditions [46]. The nature of the hydrogen donor also had a
dramatic impact on the reaction rates. As such, establishing a robust
kinetic framework that describes the governing parameters of the
ML to GVL transformation over a wide range of conditions is of great
relevance to understand, and ultimately predict, the performance of
Lewis acid zeolites in transfer hydrogenation reactions.
In this work, we present an experimental study aimed at
extracting relevant kinetic parameters that describe the catalytic
performance of Lewis acid catalysts during the reduction of ML
to form GVL. We propose a set of elementary steps, derive a rate
expression for the overall reaction, and perform reactivity mea-
surements to confirm reaction orders and identify the rate-limiting
step in the mechanism. We quantitatively compare the kinetic
parameters of Ti-, Sn-, Zr-, and Hf-Beta catalysts over a wide range
of temperatures and find that Hf-Beta has the highest activity of all
catalysts. We also study the effect of varying the hydrogen donor
by determining the kinetic parameters when using primary and
secondary alcohols with varying carbon chain lengths.
to a Teflon-lined stainless steel autoclave and heated to 413 K in a
static oven for 20–40 days. The solids were recovered by filtration,
washed extensively with water and ethanol, and dried at 373 K
overnight. The solids were calcined at 923 K for 10 h with a 1 K/
min ramp and 1 h stops at 423 K and 623 K at a flow rate of
300 ml minꢀ1 of dry air (Airgas, ultra zero grade) to remove the
organic content in pores of the crystalline material. After calcina-
tion, the solid yield was 80–90%. The other metal precursors used
were as follows: tin(II) chloride dihydrate (Sigma–Aldrich, 99.99%
(w/w)), zirconium(IV) oxychloride octahydrate (Sigma–Aldrich,
99.5% (w/w)), and titanium(IV) isopropoxide (Sigma Aldrich,
99.999% (w/w)). All the catalysts were synthesized to achieve a sil-
icon/metal ratio of ca. 100.
2.2. Catalyst characterization
The crystal structures of Beta zeolite catalysts were determined
from powder X-ray diffraction (PXRD) patterns collected using a
Bruker D8 diffractometer using Cu K
a radiation (40 kV, 40 mA).
Nitrogen adsorption and desorption isotherms were measured on
a Quantachrome Autosorb iQ apparatus at liquid nitrogen temper-
ature (77 K). Prior to the adsorption analysis, all samples were pel-
leted and degassed under vacuum for 12 h at 623 K. Micropore N2
uptake was recorded at P/P0 = 0.01, and total pore volume was
recorded at P/P0 = 0.95. Ultraviolet–visible (UV–vis) spectra were
recorded using a Cary 5000 (Varian) instrument equipped with a
Praying Mantis diffuse-reflectance accessory (Harrick Scientific
Products) on calcined samples using a barium sulfate blank.
Reflectance measurements were converted to absorbance using
the Kubelka–Munk function. Elemental analysis was performed
with
a CCD-based inductively coupled plasma (ICP) atomic
emission spectrometer (Activa-S, HORIBA Scientific). Samples were
dissolved in 48% HF and diluted into 3% HNO3 before analysis.
A 5-point calibration curve was built using the following ICP
standards: 1000 ppm Zr in 3% HNO3/trace HF, 1000 ppm Sn in
10% HCl, 1000 ppm Ti in 2% HNO3/trace HF, 1000 ppm Hf in 5%
HNO3/trace HF (all TraceCERTÒ) on the following spectral lines:
327.305 nm Zr line, 189.989 nm Sn line, 339.978 nm Hf line,
336.121 nm Ti line.
Fourier transform infrared (FT-IR) spectra were collected with a
Bruker Vertex 70 spectrophotometer equipped with an Hg–Cd–Te
(MCT) detector. Each spectrum was recorded by averaging 128 scans
at 2 cmꢀ1 resolution in the 4000–400 cmꢀ1 range. Zeolite-beta cat-
2. Experimental methods
2.1. Catalyst synthesis
alysts were pressed into self-supporting wafers (8–10 mg cmꢀ2
)
Lewis acid zeolites with the Beta topology were synthesized in
fluoride media following the procedure outlined by Corma et al.
[47], using different heteroatom metal precursors. For example,
Hf-Beta was prepared as follows: 27.16 g of tetraethylammonium
hydroxide (Sigma–Aldrich, 35% (w/w) in water) and 23.97 g of tet-
raethylorthosilicate (Sigma–Aldrich, P99% (w/w)) were added to
an open Teflon jar. The mixture was magnetically stirred at room
temperature for 90 min. An additional 15 ml of deionized water
was added and the mixture was cooled in an ice bath. Then,
0.37 g of hafnium(IV) chloride (Sigma–Aldrich, 98% (w/w)) was
dissolved in 2 ml of ethanol, and this solution was added dropwise
to the mixture while stirring on ice. The solution was left uncov-
ered while stirring to complete the hydrolysis of TEOS, evaporate
the ethanol, and reach approximately 2 g of water above the target
water content. Then, 2.62 g of hydrofluoric acid (Sigma–Aldrich,
48% (w/w) in water) was added dropwise and the mixture was
homogenized using a PTFE spatula, resulting in a thick paste. Next,
0.36 g of previously-made Hf-Beta was sonicated in 2 ml deionized
water and added into the mixture as seeds. The mixture was
homogenized and allowed to evaporate to a final weight of
33.96 g. The final molar composition of the gel was 1 SiO2/0.01
HfCl4/0.56 TEAOH/0.56 HF/7.5 H2O. The thick paste was transferred
that were sealed within a high temperature cell (Harrick Scientific)
with ZnSe windows. Zeolite wafers were calcined in flowing air (Air-
gas, zero grade, 25 ml minꢀ1) at 773 K for 8 h, evacuated at 573 K for
3 h (<0.01 Pa, dynamic vacuum, Edwards’ T-Station 75 Turbopump),
and cooled to 298 K in vacuum. A reference spectrum was acquired
before dosing with excess CD3CN (Sigma Aldrich, 99.8% (atom D))
vapor under static vacuum. Once dynamic vacuum was
re-established, the difference spectrum was acquired.
2.3. Kinetic studies of MPV reduction of levulinates
Flow reactions were conducted in a 0.46 cm I.D. tubular stainless
steel reactor mounted inside a 30 cm long aluminum block within
an insulated single-zone furnace (Applied Test Systems Series
3210, 850W/115 V). The catalyst was pelleted and sieved to obtain
75–150
lm particles. The catalyst particles were then diluted into 5
times their weight in inert
a-aluminum oxide (Sigma Aldrich, >99%
(w/w)) with the same particle size range, creating a bed approxi-
mately 2.5 cm long. The bed was loaded between glass wool plugs
and supported by additional
a-aluminum oxide. The reaction
temperature was monitored by a K-type thermocouple (Omega,
inconel) placed inside the bed and a PID temperature controller