X. Lan, R. Pestman, Emiel J.M. Hensen et al.
Journal of Catalysis xxx (xxxx) xxx
generating furfuryl alcohol (FOL) and subsequently 2-methylfuran
(MF) as products. The other one is decarbonylation (pathway 2)
yielding furan as a product. If applied catalysts (e.g., Ni, Co, Pd
(0.5), as well as the absence of THMF over NiP(1) and NiP(2) reveals
a suppressing effect of P on the furan-ring hydrogenation, i.e. a
weaker interaction between furan-ring and catalyst surface. High
reaction temperatures contribute to high production of undesired
decarbonylation and ring-opening reactions, consistent with the
effect of reaction temperature on furfural HDO over pure metal cat-
alysts [5,6,33]. The NiP(1) and NiP(2) catalysts show similar cat-
alytic performance, which can be attributed to the fact that these
catalysts contain the same active (Ni2P) phase (XRD). In line with
this, their surface characteristics as probed for XPS, CO-IR and
furfural-IR spectroscopy are also similar. The behaviors of the NiP
(0.33) and NiP(0.5) catalysts are clearly different from those of
NiP(1) and NiP(2), most likely due to the different active phases
of Ni3P and Ni12P5. Reasons of different catalytic behavior of the
Ni3P, Ni12P5 and Ni2P active phases are discussed below.
[5,33]) have
a high hydrogenation capacity, furfuryl alcohol
(FOL), 2-methylfuran (MF) and furan can be further hydrogenated
to tetrahydrofurfuryl alcohol (THFOL), tetrahydro-2-methylfuran
(THMF) and tetrahydrofuran (THF), respectively. If catalysts pos-
sess high hydrogenolysis capability, the formation of ring-
opening products (e.g. butanol, butane, pentanol, pentane, etc.)
would be obtained.
In our cases, metal phosphides show a promising performance
in the furfural HDO with activity orders of Ni2P ꢀ MoP > Co2P ꢀ
WP and a desirable product selectivity towards 2-methylfuran.
Product distributions differ across the series of metal phosphides
significantly. WP and MoP show highest selectivity towards MF
(>90%), whereas Co2P mainly produces the less-desired furan pro-
duct (>40%). This shows that each metal phosphide sample favors
the hydrogenation and decarbonylation routes in a different way.
At decreasing furfural conversions (attained by increasing
WHSV), all catalysts showed increasing furfural alcohol selectivity
at the expense of 2-methylfuran production, revealing the hydro-
genation mechanism (pathway 1) of metal phosphide catalysts.
The constant furan selectivity revealed a decarbonylation pathway
(pathway 2), which is independent from the hydrogenation path-
way. Small amounts of THFOL and THMF, and no trace of ring-
opening products were detected, indicating that furan-ring hydro-
genation and ring-opening reactions are successfully suppressed
over these catalysts. Accordingly, these catalysts can contribute
to lower hydrogen consumption and lower light-product formation
in comparison to traditional transition metal catalysts (i.e. Ni [5,6]
or Pd [5]).
4.2.1. Furan-ring/Ni(P) interaction
The interaction between the furan-ring and the catalyst surface
(labeled below as the furan-ring/Ni interaction) is essentially the
interaction between the d-band of Ni and the
p* bonding of the
furan-ring. As the Ni/SiO2 catalyst accommodates the highest elec-
tron density on Ni sites and the largest concentration of bridge-CO
sites among all of our catalysts, the furan-ring/Ni interaction is
expected to be the strongest here, contributing to ring-
hydrogenation and ring-opening reactions in the furfural conver-
sion. Therefore, it is plausible that substantial amounts of THFOL
are obtained on a Ni catalyst.
As the P content increases, the number of adjacent Ni sites,
required to form bridge-CO species, is substantially suppressed
(Fig. 5) and the electron density on Ni sites is gradually reduced
due to the electron withdrawing nature of phosphorus. From a geo-
metric viewpoint, the furan-ring/Ni interaction is expected to
decrease due to the decreasing amount of adjacent Ni sites. From
an electronic structural point of view, the interaction between
For MF production, indirect and direct reaction pathways have
been reported over metal and metal alloy surfaces (e.g., PtZn, NiFe,
and Mo2C) [6,7,20,37]. The indirect reaction pathway consists of
hydrogenation of
lowed by conversion into MF via FOL hydrogenolysis [6,20]. The
direct reaction pathway involves the conversion of the
2(C, O)
g
2(C, O) surface adsorbed species to FOL, fol-
the Ni d-band and the furan p-system is expected to decline at
higher P content due to the lower electron density on Nid+ sites.
Therefore, the furan-ring/Ni interaction as well as the ring-
hydrogenation capacity of the catalysts are expected to decline
as the P content increases, which is consistent with our activity
results that the product distribution shifts from THFOL for Ni/
SiO2 to THMF for NiP(0.33), then to MF for NiP(0.5), NiP(1), and
NiP(2).
g
species into C4H3O-CH2 or C4H3O-CH intermediates, which are
anticipated to directly produce MF in a H2-rich environment
[7,20,37]. The presence of FOL at high WHSV over Ni2P, MoP,
Co2P, and WP catalysts (Fig. 7) confirms the indirect MF formation
mechanism. Yet, the direct MF formation pathways cannot be
excluded, especially for MoP and WP, where high MF production
can be still obtained at low conversion (Fig. 7).
4.2.2. Carbonyl/Ni(P) interaction
The interaction between the carbonyl group and the catalyst
surface, which can be characterized by furfural-IR, is another key
factor influencing furfural HDO performance.
4.2. NiP(x)/SiO2
As shown above, Ni2P/SiO2 is practically the most active catalyst
among our metal phosphides with a promising product distribu-
tion. We therefore decided to study this catalyst in more detail:
Nickel phosphide samples were prepared by varying the P/Ni
molar ratios NiP(x) (with x = 0.33, 0.5, 1, 2) and were tested in
the furfural HDO (Fig. 8). Since the focus of our work is to optimize
selectivity and to develop a mechanistic explanation of the furfural
HDO reaction, instead of optimizing reaction rates, TOF investiga-
tions at low conversion are not included here. Nevertheless, upper
bound estimates of TOFs based on the given data are provided in
Table S3.
Significant yields of FOL and THFOL are produced over metallic
Ni, demonstrating the high hydrogenation ability, i.e. strong inter-
action between furfural and the Ni metal surface. Higher amounts
of MF and THMF are produced at the expense of FOL and THFOL
over NiP(0.33) and NiP(0.5), implying an enhanced C1AO1
(Scheme 1) hydrogenolysis ability of these catalysts, i.e. a stronger
interaction between the carbonyl group and the Ni-P catalyst sur-
face. The decreasing production of THMF over NiP(0.33) and NiP
According to literature, the carbonyl group adopts an
configuration on the Ni surface, which is unstable and tends to
rearrange into an
1(C) configuration at higher temperature
(Scheme 4c) [5]. As the
1(C) configuration is most likely the pre-
g
2(C, O)
g
g
cursor for decarbonylation, an increasing furan production is
observed as reaction temperature increases [5]. Our results are
consistent with those published in literature [5]: the
(C@C) ratio of the adsorbed species decreases at higher tempera-
ture (Fig. 6f) confirming the
2(C, O) ? 1(C) conversion at higher
temperature. In accordance with the formation of the
1(C) config-
uration, more furan is produced at higher temperature (Fig. 8).
After P addition, the (C@O) stretching vibration of adsorbed
m(C@O)/m
g
g
g
m
furfural shifts to lower frequency and the downward shift tends
to be more prominent when the P content increases (Fig. 6), indi-
cating a stronger carbonyl/catalyst interaction at higher P content.
It is likely that electron-deficient Nid+ binds to the lone pairs of the
carbonyl O, while electron-rich Pdꢄ donates electrons to the anti-
bonding orbitals of the C@O moiety, contributing to a stronger
carbonyl/catalyst interaction (i.e.,
a more stable g
2(C, O)
9