J. Am. Ceram. Soc., 91 [9] 2897–2902 (2008)
DOI: 10.1111/j.1551-2916.2008.02512.x
r 2008 The American Ceramic Society
ournal
J
Solar Control Dispersions and Coatings With Rare-Earth Hexaboride
Nanoparticles
Hiromitsu Takeda, Hiroko Kuno, and Kenji Adachiw
Ichikawa Research Laboratories, Sumitomo Metal Mining Co. Ltd., 3-18-5 Nakakokubun, Ichikawa,
Chiba 272 8588, Japan
Nanoparticle dispersions of rare-earth hexaborides have been
prepared using a media agitation mill and have been examined
for optical properties. High visible light transmittance coupled
with strong absorption in the near-infrared (NIR) wavelengths
suitable for solar control windows are reported for hexaboride
nanoparticle dispersions with particle size dependence and the
effect of artifacts. Nanoparticulate LaB6 shows the largest NIR
absorption among rare-earth hexaborides. NIR absorption is
considered to arise from the free electron plasmon resonance.
On decreasing the particle size below 120 nm, both visible light
transmittance and NIR absorption are found to increase grad-
ually until the size of 18–26 nm when they reach the maximum,
and then decrease again at below 18 nm. Zirconia contamination
and formation of lanthanum oxide were found to be involved
during the milling process, leading to small additional absorp-
tions around 300 and 650 nm, respectively.
highly transparent solar filters to absorb infrared rays by pos-
sibly activating surface plasmon polaritons of free electrons, as
typically observed in gold and silver colloids.4,5 On the other
hand, lanthanum hexaboride, a violet–black material as a pow-
der, has also been found6–8 to be one of the commercial species
serving as an NIR filter with high visible light transmittance.
Although LaB6 nanoparticles are finding wide commercial ap-
plications in transparent solar control substances such as PET
films and PVB interlayers9 for automotive and architectural
windows, fundamental material aspects of LaB6 dispersions
have not yet been reported. Therefore, the present paper reports
the preparation and processing, the basic material properties,
and the practical optical properties of lanthanum and other
rare-earth hexaboride nanoparticle dispersions for solar control
applications.
II. Experimental Procedure
I. Introduction
99.9% purity powders of rare-earth oxides X2O3 (X5 La, Ce,
Pr, Nd, Gd) and boron carbides (B4C) are mixed well and
heated in vacuum at 15001C for 3 h to obtain raw rare-earth
hexaboride powder a few micrometers in size. The raw XB6
powder is mixed with a high polymer dispersant in a solvent
toluene and dispersed in a media agitation mill, such as a bead
mill and a paint shaker mill, with 0.3 mm YTZ beads made of
partially stabilized ZrO2 containing 5 wt% Y2O3. Considering
the extremely high microhardness (2770 kg/mm2) of LaB6,10
initial trials were carried out to use a plasma reactor to obtain
nanosized raw primary LaB6 particles, but besides the poor pro-
duction rate, the resulting particles were strongly coagulated
and required the same lengthy pulverization process to obtain
nanodispersions. Attempts were also made to utilize contami-
nation-free milling methods such as a selfcollision-type mill and
a high-energy ultrasonic mill, but neither was found to be effec-
tive in pulverizing and reducing the particle size of hard LaB6.
Thus, we have followed the media agitation mill using YTZ
beads, which showed the highest efficiency in reducing the size of
LaB6 particles down to nanoscale.
The particle size and distribution in dispersions have been
evaluated by a particle analyzer (Microtrack (Nanotrac) model
UPA-150, Nikkiso Inc., Higashimurayama-shi, Tokyo, Japan),
which is based on the dynamic light scattering method with a
semiconductor laser of wavelength 780 nm and can measure
undiluted high-concentration liquids. This apparatus gave al-
most the same average particle size values as those observed by
transmission electron microscopy (TEM) (model HF 2200,
Hitachi High-Technologies Corp., Minato-ku, Tokyo, Japan).
Nanoparticle dispersions were mixed with a UV-curing
organic binder (UV-3701 of Toa Gosei Co., Ltd., Minato-ku,
Tokyo, Japan) and coated onto either PET films or inorganic
glass plates using a bar coating method. UV-3701 contains
functionalized acrylic monomers and oligomers, besides the po-
lymerization initiator, to form an acrylic coating layer upon UV
illumination by a radical polymerization reaction. The coated
films and glass plates were dried at 701C for 1 min and illumi-
nated with a high-pressure mercury lamp at UV intensity 76
HERE has been a growing demand in recent years to filter out
the infrared waves of the solar spectrum from housing and
T
automotive windows,1 in accordance with the worldwide
energy-saving and environmental preservation movement. By
reducing the near-infrared (NIR) wavelengths between 780 and
2500 nm, it would be possible to moderate skin irritation under
the strong summer sun without losing brightness. Additionally,
this would help to reduce the energy for air conditioning and
thereby decrease the emission of carbon oxides from housings
and automotives. The attainable driving distance of electric ve-
hicles would also be directly increased by the NIR filters, which
considerably reduce the consumption of battery energies. A ma-
jor practical means to meet these demands includes conventional
heat-absorbing glasses, heat-reflecting glasses, and sputtered-
coating glasses among others. However, each has its own short-
comings, naturally, and the satisfactory answer to these
demands is yet to be fully obtained. For example, a variety of
custom colors is difficult in heat-absorbing glasses, a high lumi-
nous transparency is sacrificed in metal-coated heat-reflecting
glasses, and low productivity and high cost always persist in the
vacuum process solutions.
The application of nanoparticles, on the other hand, is a
unique approach to reduce solar heat, as it provides a potentially
low-cost and high-productivity solution. Not only does it meet
mass-production requirements but also realizes high optical
selectivity, i.e., a high luminous transparency at a given heat-
shielding effect. A well-known material species to serve the pur-
pose is represented by the nanoparticles of transparent oxide
conductors such as tin-doped indium oxide2 (ITO) and anti-
mony-doped tin oxide3 (ATO). They are known to provide
S. Bhandarkar—contributing editor
Manuscript No. 23953. Received November 8, 2007; approved April 23, 2008.
wAuthor to whom correspondence should be addressed. e-mail: Kenji_adachi@
2897