JOURNAL OF MATERIALS SCIENCE 32 (1997) 3933 — 3938
Synthesis of ultrafine titanium diboride particles
by rapid carbothermal reduction in a particulate
transport reactor
TAKEYAS U S AITO , TO M O YU KI FU KU DA, HIDEAKI M AEDA,
KATS U KI KU S AKABE, S HIG EHARU M O RO O KA*
Departm ent of Chem ical Science and Technology, Kyushu University, 6-10-1 Hakozaki,
Higashi-ku, Fukuoka 812-81, J apan
Ultrafine TiB
tubular reactor through which the particles fell freely. The starting m aterials were TiO
BO and cornstarch, which were m ixed and calcined at 400 °C for 1 h. The calcined
2
powders were synthesized by rapid carbotherm al reduction in a vertical
2
,
H
3
3
precursor was m illed, sieved and then fed into the top of the reactor. The reduction was
carried out between 1786—1791 °C in a downward flow of argon. Product particles were
recovered at the bottom of the reactor. When the precursor m olar com position ratio was
TiO
was 80 nm . The carbon content in the product was reduced to 2.9 wt % by a heat treatm ent
in an H atm osphere for 9 h.
2
: B
2
O
3
: C"1: 2 : 5.5, the carbon content in the product was 5 wt % and the crystallite size
2
1
. Introduction
Recently the group of Weimer [10—12] succeeded in
Titanium diboride (TiB ) possesses superior thermal,
producing B C particles containing a small amount of
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ꢂ
mechanical and chemical properties and, as a result,
has broad applications in cutting tools, wear parts and
TiB particles via rapid carbothermal reduction. The
ꢀ
overall reactions of the carbothermal reduction are
jet engine components [1]. Normally, TiB is produc-
ed by reducing titanium oxide with either (1) boron
oxide and carbon, (2) boron and carbon, (3) boron
carbide or (4) an alkali metal and boron oxide. These
processes typically require long reaction periods, dur-
expressed as follows:
ꢀ
2
B O (l)#7C(s)PB C(s)#6CO(g)
(1)
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ꢁ
ꢂ
TiO (s)#B O (l)#5C(s)PTiB (s)#5CO(g) (2)
ꢀ
ꢀ ꢁ
ꢀ
ing which the TiB particles are sintered. A sub-
sequent size-reduction step results in product con-
tamination. Doi [2] has reported that the impurity
The starting materials, TiO , H BO and cornstarch,
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ꢀ
ꢁ
ꢁ
with TiO and carbon as the limiting components,
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were calcined at 400 °C in a N atmosphere. After
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content in TiB powders was approximately 35 wt %
pulverization, the precursor particles with a particle
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after a size reduction from 7 to 1 lm in a WC—Co
size less than 44 lm were fed into a vertical tubular
reactor by a screw feeder. Dispersion of the precursor
particles in the gas phase and a short residence time in
the reactor prevented the particles from sintering.
Stanley et al. [13] used titanium isopropoxide as the
metal source, boron triethoxide as the boron source
and furfuryl alcohol as the carbon source. The precur-
alloy ball mill. Nishiyama [3] has reported that the
impurity content in TiB powders was approximately
ꢀ
2
0 wt % when the average particle size was decreased
from 6 to 2.5 lm by a 3 h ball milling in a WC/Co pot
with WC/Co balls.
Since single-component TiB particles are difficult
ꢀ
to sinter, additives such as Cr/C, Al O , ZrO , Ni/C,
sor particles contained TiO particles of 50—100 nm in
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ꢁ
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SiC and yttria stabilized zirconia (YSZ) are applied in
size that were reduced to TiB in a horizontal tubular
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order to increase the density [4—8]. Baumgartner and
reactor. They obtained 1—3 lm sized TiB particles
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Steiger [9] sintered a TiB powder with a 0.1—1 lm,
in the shape of well-defined hexagonal platelets and
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particle size produced by an arc-plasma method from
claimed that the intimate mixture of reactants in the
precursor decreased the carbon content in the prod-
TiCl and BCl in H , and achieved a relative density
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ꢁ
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higher than 98% by pressureless sintering at 2000 °C.
Densification proceeded by self diffusion due to a high
grain-boundary area. Thus, it is essential to establish
uct. Maeda et al. [14] synthesized NbB powders by
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rapid carbothermal reduction with a precursor pre-
pared from Nb O , H BO and cornstarch in a verti-
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ꢃ
ꢁ
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processes which produce TiB particles whose size is
cal particulate transport reactor. They concluded that
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in the range of tens of nanometers.
the rate-determining step was NbB formation from
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*
Author to whom correspondence should be addressed.
0
022—2461 ( 1997 Chapman & Hall
3933