B. Cifuentes et al. / Applied Catalysis A: General 523 (2016) 283–293
285
“used” catalysts (U). The mole fractions of ethanol, water, and N2
2.4. Catalytic characterization
in the vapor phase were 0.018, 0.054, and 0.928, respectively.
The SRE catalytic stability tests were conducted at 680 ◦C for
72 h time-on-stream (TOS) for each reduced catalyst using the con-
ditions and parameters described above. The samples used in these
stability tests were the “time-on-stream” catalysts (TOS). Simi-
larly, samples of these catalysts were tested in startup/shutdown
cycles, which were called on/off tests. Initially, the catalyst sam-
ples were evaluated by 6 h TOS at 680 ◦C, then the system was
turned off and allowed to cool to 200 ◦C for 1 h. The system was
then heated again (10 ◦C/min) to 680 ◦C and maintained for 16 h
TOS. This procedure was repeated to complete 72 h. These sam-
ples were the “on/off” catalysts (O–O). In addition, thermodynamic
equilibrium calculations (Supplementary material, B) were simu-
lated using Aspen-Hysys 7.3 software (Aspen Tech Inc., USA) by
considering all of the possible reactions shown in Table 1.
RhPt/CeSi catalysts were analyzed by XRD, CO2-chemisorption,
BET surface area analysis, and TGA to determine their character-
istics and stability in the SRE. The crystal structure of the samples
was analyzed by ex-situ XRD using an XPert Empyrean Series II unit
(PANalytical, UK) with an X’Celerator Detector and Cu-K␣ radiation
( = 1.541874 Å) by scanning in the 2 = 5–90◦ range. The minimum
step size of Phi was 0.1, the detection limit in 2 was 150◦, and the
peak position deviation was ≤ 0.002◦. The fresh, reduced, and spent
samples were located in the XRD chamber without any pretreat-
ment. For the RhPt/CeSi catalysts, the crystallite size was calculated
from the XRD peak widths using the Scherrer equation (Eq. (14))
at 28.6◦, where  is the half-height width of the XRD peak in radi-
ans for the plane peak and is the angle between the incident and
diffracted beams in radians [30].
The compounds in the product stream, including N2, H2, CH4,
CO, CO2, ethanol, and ethylene, were quantified online using a
Clarus 580 gas chromatograph (GC, Perkin Elmer, USA). The GC was
equipped with a Carboxen 1010 plot column (30 m, 0.53 mm ID,
Restek, USA) connected to a thermal conductivity detector (TCD)
and an Innowax column (30 m, 0.53 mm ID, Perkin Elmer, USA)
between the inlet ethanol-water feed and the outlet products were
measured in all tests. A test was declared effective when the ele-
mental carbon balance was ∼100%. The ethanol conversion (XEtOH),
yield, and mole distribution for each detected product were cal-
culated according to Eqs. (11)–(13), where FEtOH,in is the initial
theoretical mole flow (mol/min) of ethanol at ambient tempera-
ture, FEtOH,out is the mole flow (mol/min) of unreacted ethanol in
the product stream detected by GC at time t, and Fi is the mole flow
(mol/min) of product i (H2, CO, CH4, CO2, C2H4, or C2H6).
0.89ꢀ
cos(ꢁ)
dhkl
=
(14)
The catalyst surface area was determined by the single-point
BET surface method, measured with 30% N2/He (28 mL/min) as the
adsorption gas, and at liquid nitrogen temperature on a ChemBET
Pulsar TPR/TPD unit (Quantachrome instruments, USA). Samples
were previously degassed in He (40 mL/min) at 150 ◦C for 2 h. The
relative basicity of the RhPt/Ce, RhPt/CeSi-33, and RhPt/Si reduced
catalysts was analyzed by CO2 chemisorption [31] in the same unit.
Samples were previously degassed in He (40 mL/min) at 150 ◦C for
1 h and reduced at a rate of 10 ◦C/min with 5%H2/N2 flow at 700 ◦C
for 1 h. Then, pulses of pure CO2 (65 L pulse every 5 min) were
injected into the sample until saturation.
The TGA analysis was performed in a thermogravimetric ana-
lyzer (Mettler Toledo, USA). Each sample (30 mg) was pretreated
in pure N2 at 100 ◦C and subsequently heated to 1000 ◦C at a rate
of 5 ◦C/min with air flow of 100 mL/min to burn the deposits. The
inclusion of SiO2 in the support may alter the oxygen storage capac-
ity of the material [32]. This could favor the adsorption of O2 onto
the support with increasing temperature and cause the catalyst to
gain weight, which would limit the direct calculation of carbon
deposition on the catalyst. Hence, the weight loss was expressed
as mg carbon/gcat h deposited on the spent catalysts. The back-
ground of the reduced catalyst samples was subtracted from the
spent samples.
Finally, HR-TEM analysis was performed for the reduced, TOS,
and O–O catalyst samples using a Tecnai F20 Super Twin TMP
microscope (FEI, USA; at 200 kV with a GATAN US 1000XP-P cam-
era, 0.1 nm resolution) coupled to an EDX X-MAX detector (Oxford
sonic vibration and dropped on a carbon film-coated copper grid.
area weighted diameter of the active sites was calculated according
to Eq. (15), where ni is the number of particles and di is the parti-
cle diameter [33]. In addition, particle size distribution histograms
were constructed [34].
FEtOH,in − FEtOH,out
XEtOH
=
(11)
(12)
(13)
FEtOH,in
Fi
FEtOH,in
Yieldi =
Fi
Molefractioni =
× 100%
Fi
The RSM is a powerful tool to improve processes because it can
and research projects. Nevertheless, the RSM is poorly understood
in some areas of chemistry and chemical engineering. Recently,
the use of the RSM in new areas, such as analytical chemistry
[27], chromatography [28], and even catalysis [29], has allowed for
process optimization and successful material evaluations. Experi-
mental results were evaluated with the Design Expert 8 software
(Stat-Ease, Inc., USA) to generate response surfaces that allowed for
the analysis of the effect of the Si:Ce ratio on the catalytic perfor-
mance. The adjustment of the response surfaces was validated by
the probability (Prop. F), lack-of-fit test, and variability with respect
to the experimental data (R2). The Prop. F value (also known as p-
value or probability) and lack-of-fit are related to the significance
of the model and its terms. In a significant model, a Prop. F value of
less than 0.1 is expected. Similarly, the lack-of-fit is a statistical test
to indicate if the model fits well. This value must be higher than 3
(non-significant) [27]. Favorable operation zones were identified in
the SRE for a high production of H2 and a low amount of byproducts.
ꢀ
ꢀ
nid3
ds =
⁄
inidi2
(15)
¯
i
i
3. Results and discussion
3.1. Effect of the inclusion of SiO2 into the RhPt/CeO2 catalysts on
the steam reforming of ethanol
RhPt/CeSi catalysts with different Si contents (Table 2) were
tested during the SRE. Fig. 1 shows the ethanol conversion and
product yields over the RhPt/CeO2-SiO2 catalysts between 400
and 700 ◦C as response surfaces. The analysis of variance of these