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M.S.C. Chan et al. / Journal of Catalysis 359 (2018) 1–7
The bed was packed above the sintered disc, with a bottom layer of
-Al2O3 (Boud Minerals, 425–710 mm) to position the active bed in
the isothermal region of the reactor, then a middle layer with the
catalyst, then finally another layer of 3 g of -Al2O3 to distribute
and preheat the feed. Both ends of the quartz tube were connected
to Swagelok Ultra-TorrÒ vacuum fittings and sealed with fluorocar-
bon FKM O-rings. A 7 mm filter (Swagelok, SS-2TF-7) was fitted at
the outlet of the reactor. Ex situ regeneration of the active material
was performed by dismounting the reactor tube, containing the
packed bed, from its fittings and placing it in a box furnace to be
calcined at 400 °C for 2 h in static air.
C2H4
EO
a
Oa
a
Oss
Ag
O2-
SrFeO3-δ
Fig. 1. Chemical looping epoxidation using a silver-modified oxygen carrier.
The feed gases to the reactor were supplied from cylinders
(BOC), and consisted of 5.16 vol% C2H4 in balance N2 (certified to
5% uncertainty, BOC), N2 (purity > 99.998%), and bottled purified
air. Gas flows were manipulated by calibrated rotameters and
checked using a bubble film flowmeter at the start of each experi-
ment. Gases were switched using digitally-controlled solenoid
valves. Continuous online analysis of the gaseous products was
achieved by a Fourier transform infrared (FTIR) analyser (MKS
Instruments, Multigas 2030) equipped with a liquid N2-cooled
mercury-cadmium-telluride detector. Measurements were col-
lected 2.5 h after filling the liquid N2 dewar, once the background
has settled. The 5.11 m gas cell was heated to 150 °C. Each mea-
surement consists of 8 scans of the band 800 – 4600 cmꢂ1, lasting
1.87 s, at a resolution of 0.5 cmꢂ1. The collected spectra were anal-
ysed for C2H4, CO2, ethylene oxide, CO and H2O, using software
(MKS, MG2000). The analysis regions for each quantified species
were adjusted to exclude interfering peaks from other species to
eliminate any cross-sensitivities. Negligible amounts of CO were
detected, <40 ppm. H2O was not quantified; its quantity was
inferred from the stoichiometry of combustion, C2H4 + 3/2O2 ?
CO2 + H2O, i.e. 1 mol of CO2 generated implied that 1 mol of H2O
was also generated, and that 3 mol of O was consumed. No
acetaldehyde was detected.
recycling, and combining unit operations of reaction and separa-
tion, are both examples of process intensification [9–11]. Lastly,
improved selectivities may be achieved by the removal of O2(g)
[12].
In this work, we show that the epoxidation may be performed
in the absence of O2(g) by using a solid oxygen carrier. The aim is
not to show competitive selectivities, so common promoters were
not used (e.g. Cs and Cl), but rather to demonstrate the concept. We
use the term ‘catalyst’ as an abbreviation for the ‘catalyst-oxygen
carrier’ materials prepared in this study, where Ag acts as the cat-
alyst and SrFeO3 acts as the oxygen carrier.
2. Experimental methods
SrFeO3 was prepared by a solid-state synthesis method. Stoi-
chiometric amounts of SrCO3 (0.72 mol) and Fe2O3 (0.36 mol) were
mixed in a ball mill for 3 h at 25 Hz. Ethanol (50 mL, 99.8%, Fisher
Scientific) was added as a binder to improve mixing. The mixture
was dried for 24 h at 50 °C, and sieved to 180–355 mm. The parti-
cles were then calcined in four stages, with each stage consisting
of calcination at 1000 °C for 3 h, followed by cooling to room
temperature.
In the chemical looping experiments, the reactor was packed
with 1.0 g
a-Al2O3 for the bottom layer, with 2.000 g catalyst in
Incipient wetness impregnation was used to dose Ag onto sup-
the middle layer. A constant flow rate of 200 mL/min (measured
at 293 K, 1 atm), was maintained at all times. The feed gases were
switched automatically, with the base case cycling times of (i)
reduction with 5.16 vol% C2H4 in balance N2 for tred = 1.5 min, (ii)
purge with N2 for 2 min, (iii) oxidation with compressed air for
tox = 15 min, and (iv) purge with N2 for 2 min.
The overall carbon balance in a particular reduction stage was
calculated according to (assuming dilute gases and small conver-
sions so that the total molar flow rate in and out of the reactor is
constant)
ports, consisting of either SrFeO3 or
a-Al2O3. Prior to impregnation,
SrFeO3 was sieved to a size range of 212 – 300 mm, and
a-Al2O3
(Alfa Aesar, product code 43862) was crushed and sieved to a size
range of 212 – 300 mm. The volume of solution added was equal to
the pore volume of the support, which was determined empirically
beforehand by adding deionised water dropwise with stirring to a
mass of support. The endpoint was taken to be when the granular
matter just started to cohere, i.e. when the internal pores have
been filled and the mixture is at the onset of the pendular regime,
when the volume of water added was taken to be equal to the pore
volume. The pore volume of SrFeO3 was measured to be 0.24 mL/g,
Total carbon detected
Carbon balance ¼
Total carbon fed
ꢀ
ꢁ
and the pore volume of a-Al2O3 was measured to be 0.26 mL/g. In a
R
tend
tstart
1
yC þ yEO
þ
12 yCO þ 2 yCO dt
typical preparation of 15 wt% Ag/SrFeO3, 1.3895 g of AgNO3
(ꢁ99.0%, Sigma-Aldrich) was dissolved in 1.2 mL water, which
was then added dropwise to a batch of 5.0000 g SrFeO3 with agita-
tion by a spatula. Correspondingly, in a typical preparation of 15 wt
% Ag/Al2O3, 1.3895 g of AgNO3 (ꢁ99.0%, Sigma-Aldrich) was dis-
solved in 1.3 mL water, which was then added dropwise to a batch
of 5.0000 g Al2O3 with agitation by a spatula. The impregnated
solids were then dried at 120 °C for 12 h in static air, before calci-
nation at 500 °C for 5 h with a ramp rate of 5 °C/min in static air.
A packed bed reactor was used to perform the epoxidation
experiments, and was operated in either chemical looping mode
or co-feeding mode. The reactor consisted of an 8 mm i.d., 200
mm long quartz tube mounted vertically with a sintered disc fixed
75 mm from the bottom. The tube was wrapped with a high tem-
perature dual-element heating tape (Omega, DHT052020LD). The
output of the heating tape was controlled by a type K thermocou-
ple with a mineral-insulated Inconel sheath inserted into the bed.
2H4
2
¼
ð1Þ
yC
ꢃ tred
2H4;feed
where yi is the mole fraction of species i, t is time, and yC
is the
2H4;feed
mole fraction of C2H4 in the feed. The start and end time for integra-
tion was the first and final points in time where EO was detected
(the range of this time was not necessarily equal to tred because of
the response of the analyser). The carbon balance was always
within 95 5%, and usually within 98 5%, which verifies that the
rate of accumulation of coke in the reactor is small and may be
neglected in subsequent analyses.
The cumulative amount of oxygen released by time t, in a par-
ticular cycle starting at time tstart, was calculated by integrating
all the oxygenated gaseous products according to
Z
t
ꢀ
ꢁ
Mol O releasedðtÞ ¼ F
yEO þ 3yCO þ yCO dt
ð2Þ
2
tstart