S.-S. Wang et al.
Catalysis Today xxx (xxxx) xxx–xxx
CH
3
OH → hydrocarbons Methanol to hydrocarbons(MTH)
(9)
precursor. By using Al(NO
/3 as the alumina precursor, ASA-SN, where S and N refer to the
precursors of Al(NO and NaAlO , was synthesized. The ASA-SN with
3 3 2 2
) ·9H O and NaAlO at a fixed molar ratio of
1
According to the mechanism, a bifunctional catalyst with active
3
)
3
2
sites for catalyzing both the hydrolysis of DME and SRM are required to
complete SRD. Moreover, high hydrogen yields can be reasonably ex-
pected when the reaction rates of the DME hydrolysis and SRM are
sufficiently high and well matched [2]. Thus, the screening of the two
types of active components is extensively performed to improve the
SRD performance of the bifunctional catalyst. For the steam reforming
of the intermediate product of methanol, the Cu-based catalyst is con-
centrated [7–9,11–13,21] as a result of its sufficiently high activity and
low price although other catalysts such as Ga O [22], Mo C [10],
2 3 2
noble metals of Au [23], Rh [24,25], Pt [25], Pd [14,26], and the
transitional metal of Ni [27] are also reported.
However, great challenges are given to the DME hydrolysis as a
result of the lower kinetics rate at lower reaction temperatures and the
inhibiting effect of water [14,21,28]. Although much effort has been
paid on the development of alumina or zeolites as acid catalysts for SRD
a Si/Al molar ratio of 1/1, 1/4, 2/3, 3/2, 4/1, and 5/1 was abbreviated
as ASA-SN11, ASA-SN14, ASA-SN23, ASA-SN32, ASA-SN41, and ASA-
SN51, respectively.
2.2. Preparation of bifunctional catalysts
The bifunctional catalyst for SRD was a physical mixture of the ASA
and a commercial Cu/ZnO/Al
Co., Ltd.). To prepare the hybrid catalyst, the desired amount of ASA
and Cu/ZnO/Al were grinded into fine powders. Then, it was
pressed, crushed, and sieved into 40–60 mesh particles. The weight
ratio of Cu/ZnO/Al to ASA in the bifunctional catalyst was kept at
/1 if it was not specified.
2 3
O (C207-G, Changshu Kaituo Catalyst
2 3
O
2 3
O
1
[
2,21,29–33], the lower SRD activity of alumina due to a smaller
amount of acidic sites and easily coking of zeolites originated from the
stronger acidic sites lead either lower hydrogen yield or quick decrease
of the DME conversion [2,14,29–33]. In fact, amorphous silica-alumina
composite (ASA) has long been practiced as a solid acid catalyst for
many reactions in the petrochemical and other industries such as hy-
drocracking and isomerization [34]. Indeed, the ASA shows a moderate
acidity in comparison with alumina and zeolites although the origin of
the Brønsted acidity has not been unequivocally established [35,36].
However, it is conclusive that the acidity of ASA can be adjusted, to a
certain extent, by varying the silica to alumina ratios, the calcination
temperatures, and the preparation methods of the material [36–38].
Thus, quite a few works on the preparation and catalytic applications of
ASA have been reported in recent years [34,37,38]. In a recent work,
2
.3. Catalytic experimental procedure and product analyses
The SRD reaction was carried out in a quartz tubular reactor
(
i.d. = 8.0 mm). After loading the hybrid catalyst (0.6 g, 40–60 mesh),
it was reduced in a diluted H (10 vol.% H in N ) with a temperature
programmed procedure. Then, the water, DME, and N at a fixed molar
ratio of DME/H O/N = 1/4/5 mixed in a gas mixer with a constant
2
2
2
2
2
2
temperature of 150 °C were switched, and the SRD reaction was started
at the desired temperature, 0.1 MPa, and the gas hourly space velocity
−1
(
GHSV) of 4000 h . The deionized water was injected with an HPLC
syringe pump and was evaporated at 150 °C. The flow rate of DME and
the diluent N were controlled by the mass flow controller. The effluent
products were on-line analyzed by a gas chromatograph (GC-9560,
Huaai chromatographic analysis Co., Ltd.) equipped with a thermal
conductivity detector (TCD) and a flame ionization detector (FID). The
detailed GC analyses and the method for calculating the DME conver-
2
mesoporous Cu-Al
induced self-assembled method was comparatively investigated as a
2 3
bifunctional catalyst for SRD [39]. The mesoporous Cu-SiO -Al O
2 3 2 2 3
O and Cu-SiO -Al O prepared by the evaporation
2
2 2 3
shows clearly higher DME conversion and H yield than Cu-Al O al-
sion, the H
were described in our previous works [2,14].
2
yield, and the selectivity of carbon-containing products
though it is easily deactivated.
Based on these understandings, in this work, we demonstrate that
ASA is a highly efficient and very promising solid acid for SRD. Thus, a
series of ASA was synthesized, and its synthesis parameters and Si/Al
molar ratio were optimized. According to the two-step mechanism of
SRD, the bifunctional catalyst was made by physically mixing ASA with
2
.4. Characterization methods
Powder X-ray diffraction (XRD) patterns were obtained at the am-
a commercial Cu/ZnO/Al
and stability for methanol synthesis. With the optimal ASA, the DME
conversion and H yield of > 99% were achieved over the bifunctional
2 3
O considering its reasonably high activity
bient temperature on a D8 advance X-Ray diffractometer with a
monochromatised Cu/K radiation (40 kV, 40 mA). The samples were
scanned from 5 to 70° (2θ) at a speed of 8° per minute.
The N adsorption-desorption were performed on a Micromeritics
ASAP 2020 instrument at −196 °C. Before the measurement, each
sample of about 100 mg was degassed at 300 °C for 12 h. The surface
area was calculated by the Brunaure-Emmett-Teller (BET) method, and
α
2
catalyst, and were kept for a time on stream (TOS) of at least 66 h
without any observable decrease.
2
2. Experimental section
the pore volume was determined at a relative pressure (P/P
The acidic property of ASA was evaluated by the temperature-pro-
grammed desorption of ammonia (NH -TPD) method, which is carried
0
) of 0.99.
2.1. Synthesis of ASA
3
The ASA was synthesized via the modified hydrolytic method as
out on a Micromeritics Auto 2920 instrument. For each test, about
0.05 g sample was loaded. Firstly, the sample was flushed with a He
flow at 500 °C for 1 h. Then, the temperature was decreased to 120 °C
reported in the reference [40]. To regulate the porous property of ASA,
cetyltrimethylammonium bromide (CTAB) was added as a template
during the synthesis. For a typical synthesis, 2.0 g CTAB was dissolved
in 50 ml deionized water at the ambient temperature. To the solution,
−1
under a He flow, and the diluted NH
was switched. After completing the adsorption of NH
30 min, it was flushed with a He flow for 2 h to remove the physically
adsorbed NH . Finally, NH -TPD experiments were conducted from 120
to 500 °C at a temperature ramp of 10 °C⋅ min under a He flow of 25
3
with a flow rate of 20 mL⋅ min
3
at 120 °C for
0
2
.03 mol NaAlO was added under vigorous stirring. Then, the absolute
ethanol solution of 0.03 mol tetraethoxysilane (TEOS) was slowly
added. After aging at 80 °C for 24 h, it was centrifugated and washed
thoroughly with deionized water. The solid was dried at 80 °C for 6 h,
and calcined in air at 600 °C for 8 h. The thus obtained ASA with a Si/Al
3
3
−
1
−
1
mL⋅ min
.
The used bifunctional catalysts were characterized by the thermo-
gravimetric differential scanning calorimetry (TG-DSC) method on a
Q1000DSC + LNCS + FACS Q600SDT thermal analyzer. The experi-
ments were performed from the room temperature to 1000 °C at a ramp
molar ratio of 1 was abbreviated as ASA-S1, where S stands for NaAlO
as the alumina precursor and 1 means the Si/Al molar ratio. Following
the same procedure by simply substituting Al(NO ·9H O for NaAlO
ASA-N1 was obtained, where N stands for Al(NO as the alumina
2
3
)
3
2
2
,
−
1
3
)
3
of 10 °C min
under the air atmosphere.
2