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J. Zhang et al. / Journal of Alloys and Compounds 532 (2012) 1–9
capacitive response [17]. Conducting polymers including polyani-
line (PANI), polypyrrole (PPy), and polythiophene (PTh) can offer
trode materials due to their fast doping/dedoping abilities [18].
The advantages of easy synthesis and good conductivity make
PANI become a unique and promising polymeric material with
great potential applications in supercapacitors [19]. But it suffers
approaches have been taken to overcome these disadvantages
through synthesizing composite material of PANI/MnO2 to com-
bine the good conductivity of PANI and excellent cyclability of
MnO2. [21,22] Such a hybrid material possessing both the advan-
tages of the two moieties have been frequently proposed in past
2.2. Preparation of PANI/MnO2 composites
Firstly, certain amount of aniline monomer and MnCl2·4H2O were dissolved in
80 mL 0.5 mol/L HCl aqueous solution and sonicated for 15 min. Then aniline was
added into the MnCl2 solution and sonicated for 30 min. Finally, KMnO4 dissolved
in 80 mL deionized (DI) water was added dropwise into the above mixed solution
in ice bath for 30 min under stirring. The reaction was initiated immediately after
the addition of KMnO4. The mixture was stirred for 4 h at constant temperature
to generate PANI/MnO2 composite. Then the reaction mixture was suction-filtered.
The black precipitate was washed repeatedly with double distilled water and alcohol
until the washing solution was colorless. The PANI/MnO2 composite was obtained
through the following equations [13]:
KMnO4 + aniline → MnO2·nH2O + PANI
2KMnO4 + 3MnCl2 + 2H2O → 5MnO2 + 2KCl + 4HCl
The MnO2 received by the reaction of KMnO4 with MnCl2·4H2O in the same
Various methods have been reported for the synthesis of
PANI/MnO2 composite including traditional template chemical
routes [24,25]. Many researchers tended to prepare the PANI/MnO2
composite without using any template since the template removal
is tedious particularly when hard templates were used. Kim and
Park [23] obtained PANI/MnO2-MWNTs hybrid material by stepped
chemical method in which MnO2-MWNTs was prepared firstly
by in situ direct coating method, and then PANI was coated
onto the MnO2-MWNTs to synthesize PANI/MnO2-MWNTs, in
this work the composite was prepared in two separate steps. It
was similar to mechanical mixture, and would result in much
higher contact resistance between MnO2 and PANI. In compar-
ison with chemical methods discussed above, electrochemical
deposition offers a better control of the thickness of the com-
posite film and ease in constructing modified electrodes. Zhang
et al. [25] synthesized PANI/MnO2 composite on SnO2/Ti substrate
via potentiodynamic electrodeposition. The composite showed
high specific capacitance of 601.48 F/g, which is 1.69 times high
as that of PANI electrodes. However, the complicated process
and high cost of the electrochemical method limited their mass
production.
experimental condition was also investigated for comparison experiment.
2.3. Preparation of the working electrode
The working electrode was prepared by firstly mixing 75 wt.% active mate-
rial, 15 wt.% acetylene black and 10 wt.% poly(vinylidene fluoride) (PVDF) in
N-methylpyrrolidinone (NMP), and then the slurry was spread onto stainless steel
net with 1 cm2 geometry area. The electrodes were dried under vacuum at 60 ◦C for
24 h to evaporate solvent.
2.4. Characterization of the PANI/MnO2 composite electrode
2.4.1. Physical characterization
The morphologies of the composite and MnO2 were observed by scanning elec-
tron microscope (SEM) (JSM-6380) with an accelerating voltage of 15 kV. X-ray
˚
diffraction (XRD) analysis was carried out by using CuK␣1 (1.5406 A) radiation
on a Y-2000 X-ray generator. The X-ray intensity was measured over a diffrac-
tion 2ꢀ angle ranging from 5◦ to 80◦ with a velocity of 0.03◦ step−1 and 2◦ min−1
.
The measurements of thermogravimetric analysis (TG) were carried out using a
STA409PC thermogravimetric analyzer (0–800 ◦C) at a heating rate of 10 ◦C min−1
in air atmosphere. The specific surface area and pore size distribution of the com-
posite material and MnO2 were analyzed using the Brunauer–Emmet–Teller (BET,
ASAP-2020, Micromeritics, America) method by the adsorption and desorption of
N2. The Fourier transform infrared (FTIR) spectrum (Spectrum One, PerkinElmer
instruments, America) was used to determine the functional groups of PANI and
PANI/MnO2. The oxidation states of Mn and N elemental analysis on the surface
of the PANI/MnO2 were analyzed using X-ray photoelectron spectroscopy (XPS,
ESCALAB 250, Thermo Fisher Scientific Co., America).
Herein, in this paper, we present
a novel and simple
simultaneous-oxidation strategy for preparing PANI/MnO2 com-
posites and investigate their electrochemical properties as
supercapacitor electrodes. In this strategy, potassium perman-
ganate (KMnO4) is used as the oxidizing agent to oxidize aniline
and MnCl2 to prepare PANI and MnO2, and meanwhile KMnO4
is reduced to give product of MnO2. Compared with those con-
ventional methods, this method can synthesize PANI and MnO2
simultaneously. All the reactants were converted into products
totally, avoiding the generation of impurities. An excellent con-
tact in the inter-molecule level between PANI and MnO2 will
be formed, and it is beneficial for electron transfer [24]. Fur-
thermore, PANI and MnO2 could be separated from each other.
The separation between PANI and MnO2 prevents the aggre-
gation of PANI and cluster of MnO2. Therefore, the composite
maintain nanostructure, providing large specific surface area so
as to enlarge the interaction area between the composite and
electrolyte. The as-synthesized PANI/MnO2 composite electrode
shows a high specific capacitance of 320 F/g and excellent cycle
stability. The present synthetic strategy will be a promising fab-
rication technique for the highly efficient electrode materials of
supercapacitors.
2.4.2. Electrochemical characterization
All electrochemical experiments, including cyclic voltammetry (CV),
charge–discharge (CD) test and electrochemical impedance spectrometry (EIS)
were conducted by using Autolab PGSTAT30 (Eco Echemie B.V. company) and CHI
660A (CH Instrument, Inc.) electrochemical working stations in a three-electrode
mode (working electrode, a graphite stick as counter electrode, and a saturated
calomel electrode (SCE) as reference electrode).
3. Results and discussion
3.1. SEM
The morphologies of the PANI/MnO2 composite and MnO2 were
investigated by SEM. The results were displayed in Fig. 1. Both
MnO2 and PANI/MnO2 composite display compact granular mor-
phology. PANI/MnO2 composite exhibits spherical particles with a
radius of about 200 nm, demonstrating a three-dimensional nano-
structure. Such a structure allows a shorter ion diffusion path
which can improve the rate capability and specific capacitance [15].
Meanwhile it is observed that the granular size of the PANI/MnO2
composite (200 nm) is smaller than that of MnO2 (500 nm). This
is because that PANI and MnO2 were synthesized simultaneously
and separated from each other. Such a separation between PANI
and MnO2 prevents the aggregation of PANI or cluster of MnO2.
Therefore, the composite existed in nanostructure, providing large
specific surface area so as to enlarge the interaction area between
the composite and electrolyte. Further explanation, as for pure
2. Experimental
2.1. Materials
All chemicals used were of analytical grade. All solutions were prepared from
double distilled water. Aniline, MnCl2·4H2O (Aldrich), hydrochloric acid (HCl)
(Aldrich) and potassium permanganate (KMnO4) (Aldrich) were used as received.