M. Rechi Siqueira, et al.
MolecularCatalysis476(2019)110516
(reference material) and Cu10MMO used as catalysts.
2.2. Catalyst characterization
Powder X-ray diffraction (XRD) patterns of LDHs and MMOs were
obtained in a MiniFlex300 diffractometer (Rigaku, Tokyo, Japan), using
CuKα radiation (λ = 1.54 Å) operating at 40 kV and 30 mA at 2θ in the
range of 4 to 70 degrees. FTIR spectra were recorded from 4000 to
400 cm−1 on
a Spectrum Two spectrophotometer (PerkinElmer,
Waltham, USA) fitted with an attenuated total reflectance (ATR) device.
The EPR measurements were performed using an EMX plus spectro-
meter (Bruker, Billerica, USA), operating at X-Band microwave fre-
quency (9.77 GHz). The samples were placed in a quartz capillary tube
(1 mm internal diameter) and the experiments were carried out at room
temperature. All thermal analysis measurements were carried out using
a TGA 4000 thermogravimetric balance– (PerkinElmer, Waltham, USA)
and the mass loss was measured from 100 °C to 650 °C (10 °C min−1) in
N2 flow (20 mL min−1) [20]. For the thermogravimetric temperature-
programmed reduction (TG-TPR) experiments, the sample was heated
to 650 °C in an ethanol saturated N2 atmosphere (20 mL min−1), and
the metal reduction temperature was determined by the mass change
resulting from the water lost due to the metal reduction (Eq.1)
Fig. 1. Proposed reaction mechanism for the conversion of ethanol into 1-bu-
tanol.
employed as catalyst precursors [21]. Mixed metal oxides derived from
LDH precursors have attracted attention because different metal ions
can be easily incorporated in the LDH precursor [22] (replacing Mg2+
or Al3+ ions) modifying the catalytic properties of these MMOs by
changing the acidity and basicity of the solid and the surface area re-
sulting in a possible fine-tuning of the selectivity and product yields of
the Guerbet reaction.
Δ
2 CH3CH2OH → 2CH3CHO + H2H2 + MO → M0 + H2O
(1)
Substitution of Mg2+ by Cu2+ ions on LDH increases the number of
acid sites in the derived MMO, improving the ethanol dehydrogenation
activity [23]. Also, copper demonstrated high hydrogenation activity
that is a key step in 1-butanol formation [17]. It has already been re-
ported that copper-doped metal oxides derived from hydrotalcites used
in the Guerbet reaction showed encouraging results [17,24,25] but
there is still a lack of information about how reaction parameters (time,
temperature and catalyst load) can influence the ethanol conversion
and the product formation. Also, the structural properties of catalysts
after recycling are not yet well explored.
Here, a copper-modified hydrotalcite (substituting 10 mol % of
Mg2+ by Cu2+, Cu10LDH) was synthesized as pre-catalyst and this
material was calcined at 450 °C to obtain the respective mixed metal
oxide (Cu10MMO) which was then used as the catalyst for the conver-
sion of ethanol to 1-butanol. The modified materials were characterized
by a series of spectroscopic techniques: Fourier Transform Infra-Red
(FTIR), X-Ray Diffraction (XRD), method of BET (Brunauer, Emmett
and Teller), Electron paramagnetic resonance (EPR) and
Thermogravimetric analysis (TGA). The surface response model was
applied aiming to maximize the ethanol conversion reaction to 1-bu-
tanol in batch autoclave reactors. Also, catalyst-recycling experiments
and catalyst characterization after the reaction cycles were conducted.
Mixed metal oxide basicity and acidity were determined by the CO2
or n-butylamine adsorption/desorption method in a TGA-4000 ther-
mogravimetric analyzer (PerkinElmer, Waltham, USA). Previously,
20 mg of samples were treated at 450 °C for 10 min under 20 mL min−1
flow of He. After that, 20 mL min−1 of CO2 or 20 mL min−1 of N2 sa-
turated with n-butylamine was added for 10 min for adsorption. Then,
the samples were heated from 35 to 900 °C at a rate of 10 °C min−1 and
the loss of mass caused by the removal of the absorbed CO2 or n-bu-
tylamine was monitored and used to determine the number and dis-
tribution of the basic and acid sites. The derivative mass loss was de-
convoluted into three desorption peaks to calculate the number of sites
classified as weak (W), medium (M), and strong (S).
Surface area was measured by the BET method (N2 adsorption)
using a Gemini VII surface area analyzer (Micromeritics, Norcross,
USA). Morphological characteristics of the solids were obtained by a
Leo 435VPi scanning electron microscope (Zeiss, Oberkochen,
Germany) (15 kV) and an Energy Dispersive Spectroscopy (EDS)
system, which was coupled to the SEM microscope with an acceleration
voltage of 3.7 keV and 5 iterations. Before taking the measurements, the
solids were prepared by gold sputtering on the surfaces
2.3. Reaction experimental design
2. Methods
The catalyst load (X1), reaction time (X2) and temperature (X3)
were selected as numerical variables, and the interactions between
them were studied using surface response methodology. The range
values correspond to 8 cubic points, 6 axial and 6 central cubic points,
resumed in Table 1. This design generated 40 experiments with 6 re-
plicates in central points for ethanol conversion (Table S1).
2.1. Synthesis
The copper-modified hydrotalcite (Cu10LDH, catalyst precursor)
was prepared by the co-precipitation method [26] using a 3:1 M ratio
previously studied (sum of divalent cations Mg2+ and Cu2+ = 3 and
trivalent cation Al3+ = 1). A solution of Na2CO3 (0.2 mol L−1) was
prepared and the pH adjusted to 10 using a NaOH solution (4 mol L−1).
A solution containing Mg(NO3)2.6H2O (2.55 mol L−1), Al(NO3)3.9H2O
(0.96 mol L−1) and Cu(NO3)2.3H2O (0.42 mol L−1), which substituted
10% of Mg2+, was slowly dripped into the carbonate solution under
controlled temperature (60 °C) and constant stirring. Once all the so-
lution had been added, the resulting slurry was aged for 12 h at 60 °C.
The solid was then filtered, washed with deionized water and dried at
100 °C for 12 h. The same procedure was followed to obtain a non-
modified hydrotalcite (LDH) used as the standard material for the
characterization analyses and reaction control. The resulting hydro-
talcites were calcined at 450 °C for 5 h giving rise to the MMO
The experiments were carried out in duplicate and the mean value
was adopted. The surface response model was used to study the effect of
Table 1
Independent variables and coded values used to optimize ethanol conversion.
Variables
Code units
Coded levels
−1.68
−1
0
1
1.68
Catalyst load (mg)
Reaction Time (h)
Reaction Temp. (°C)
X1
X2
X3
8
1
266
30
2
280
65
3.5
300
100
5
320
124
6
334
2