M. Rosario Torviso et al. / Journal of Catalysis 275 (2010) 70–77
75
alysts. As the W/Si ratio is kept constant, the leaching of the whole
PW species from the support can be discarded, in agreement with
the low solubility of PW in low polarity solvents, such as the reac-
tion medium [34]. However, the drop in the Cu/W ratio in the cat-
alysts used once, in agreement with a copper leaching in the range
of 15–40%, and the absence of sulfur in them point to a loss of
mono-exchanged species in the Cu(II)–Cu(I) reduction process pre-
vious to the catalytic reaction (Fig. 4). In some experiments, Azat-
Bu–Cu0.5-PWn-SR was treated with ethyl diazoacetate in
dichloromethane to reduce Cu(II), and the solid was filtered. The
activity of the solution gave only 2% yield with trans/cis = 80:20
and lower enantioselectivity (77% e.e. trans), whereas the solid pre-
served more than 95% of the activity observed in a normal reaction,
in spite of the loss of copper, demonstrating the absence of signif-
icant leaching of active species. After the first reuse, the Cu/W ratio
is kept stable and further deactivation is due to poisoning. This ef-
fect has been observed in several cases, and the copper loss is high-
er when the Cu/W ratio of the catalyst is higher, in agreement with
the hypothesis of mono-exchanged species (Fig. 4). On the other
hand, this copper loss is not observed with catalysts having a Cu/
W ratio below the maximum theoretical cation exchange capacity,
in which the presence of sulfur is not detected.
In a second set of experiments, the most promising catalysts
were tested in the same reaction but with a large excess of styrene,
in the absence of any additional solvent. The comparison with the
results in dichloromethane is shown in Table 3. As can be observed,
the results are much better in styrene, mainly regarding reuse.
Now the solid with larger particle size (SR2) showed a better perfor-
mance, with similar yield and selectivities in four consecutive runs.
The recoverability of the catalyst is much better in styrene, proba-
bly due to the higher chemoselectivity of the reaction, mainly in
the case of SR2 support. This recoverability drastically increases
the productivity of the catalyst. In fact using the homogeneous
complex, 85 mol of cyclopropanes per mol of Cu is obtained, with
93% e.e. (trans), whereas the heterogeneous catalyst is able to reach
406 mol of cyclopropanes per mol of Cu, with a cumulative 91.7%
e.e. (trans). An additional detrimental factor for recovery is the
attrition of the catalyst particles, leading to a mass loss during
the filtration, which reduces the effective amount of catalyst in
the consecutive runs, with the consequent negative effect on the
catalytic activity. In view of that, a study of different recovery pro-
cesses was performed.
Trying to prevent the mass loss by filtration, catalyst and solu-
tion were separated by centrifugation, and the catalyst was
washed with hexane instead of dichloromethane (method B). As
can be seen in Table 4, this method is especially suitable for reac-
tions carried out in styrene. Three consecutive runs were tried with
AzaiPr–Cu–PWn-SR, even with very low amount of catalyst,
whereas up to six consecutive runs were tested with AzatBu–
Cu0.5-PWn-SR and higher amount of catalyst. In view of the detri-
mental effect of dichloromethane, it was eliminated by evapora-
tion before the centrifugation in the presence of hexane (method
C). With this method, it is also possible to recover the unsupported
azabox–Cu–PWn catalysts, although with the limitations in either
activity or enantioselectivity described above. This method also al-
lows the recovery of AzaiPr–Cu–PWn-SR without any drop in
enantioselectivity for four runs, although with a drop in activity
after the first run. The detrimental effect of dichloromethane in
the separation process was again demonstrated by the deactivation
in the fifth run when method B2 (direct centrifugation) was ap-
plied instead of method C (evaporation prior centrifugation).
The use of supported heteropolyacids as supports for chiral cat-
alysts requires the combination of a suitable preparation methods
of the chiral heterogeneous catalyst (support, PW impregnation
method, chiral ligand, cation exchange method) with an optimized
reaction-recovery procedure (solvent, separation method, wash-
S
S
R
R
Ph
Ph
COOEt Ph
COOEt
+
N2CHCOOEt
R
S
S
R
Ph
COOEt
COOEt
Ph
Fig. 7. Cyclopropanation reaction between styrene and ethyl diazoacetate.
with those obtained with other homogeneous and immobilized
catalysts, are gathered in Table 2.
In a first set of experiments, the immobilized catalysts were
tested in dichloromethane, recovered by filtration and washing
with the same solvent (method A), and reused under the same con-
ditions. The results are presented in Table 2. All the reactions, with
the freshly prepared catalysts, showed a total conversion of ethyl
diazoacetate to either cyclopropanes or dimerization products
(diethyl fumarate and maleate). Hence, the yield reported is in fact
the chemoselectivity to cyclopropanation reaction. The heteroge-
neous character of the catalysts was tested by adding ethyl diazo-
acetate to the filtrate. In all cases, the yield increase was lower than
2%, showing that the contribution of the homogeneous reaction is
negligible. The only exception was the catalyst prepared by direct
adsorption on silica (AzatBu–Cu–SR, entry 11), in which the contri-
bution of the homogeneous reaction was significant.
A first conclusion is the suitable nature of the PW anion to act as
counterion for azabox–Cu complexes. The results in ‘‘quasi-homo-
geneous” phase show that enantioselectivity similar to that ob-
tained with triflate can be reached with AzaiPr (entry 3) or
AzatBu ligands (entry 10), whereas the final yield increases with
higher catalyst amount, due to a higher chemoselectivity. The
immobilization of PW is highly positive in the case of AzaiPr–Cu
(entry 4), leading to better results than the complex immobilized
on laponite (entry 2) and even better enantioselectivity than that
originally reported in the literature (entry 1). This is also the case
of AzatBu–Cu (entry 13), when compared with the catalysts immo-
bilized on laponite (entry 6) or a nafion–silica support (entry 8).
Several parameters have been studied with AzatBu–Cu. The
morphology of the silica support has some effect on the catalytic
activity, although the selectivities are always at the same level.
Ralt-Chemie silica (entry 13) performs better than Grace–Davison
(entry 18) as support. The larger pore size, and then a better acces-
sibility to the catalytic sites, may account for this behavior. An in-
crease in particle size, with a consequent reduction in the external
surface, is detrimental for the catalytic activity (entry 16 vs. 13),
probably due to intraparticle diffusion limitations. Finally, the per-
formance of alumina (entry 24) is the lowest among the tested
supports, probably due to the strong interaction of PWn with alu-
mina and also because the tungstophosphate anion is transformed
into another species [40].
Recovery and reuse were tested in most of the catalysts. In all
cases, a significant drop in activity and enantioselectivity is ob-
served from the second run, or the third at most, when a larger
amount of catalyst is used (entry 20). As a result of this drop in
activity, conversion of ethyl diazoacetate is not complete, in con-
trast with the behavior of the fresh catalyst. This effect is not due
to leaching of active copper, as mentioned above, but probably
due to deactivation of the complex as a result of adsorption of
by-products obtained from the competitive dimerization and/or
polymerization of ethyl diazoacetate to diethyl fumarate, diethyl
maleate, and poly(ethyl 2-ylidene acetate) [44]. These products
are easily detectable in the used catalysts by IR due to the presence
of the prominent C@O band, and they contribute to the increase in
C content of the used catalysts. This increase makes it difficult to
directly compare the copper content in the used and the fresh cat-